FUJI 2AGKNY010300 5.9x1.3 Rectangular Nozzle for SMT Placement Machine

FUJI 2AGKNY010300 5.9x1.3 Rectangular Nozzle for SMT Placement Machine

The FUJI 2AGKNY010300 Y0F Rectangular Nozzle is a precision SMT pickup component designed for H04S placement-head applications. Its nominal 5.9 x 1.3 mm rectangular pickup profile is suitable for electronic components requiring a narrow and elongated vacuum contact area.

During automatic SMT production, the nozzle performs several essential operations: approaching the component, establishing vacuum contact, lifting the component from the feeder or supply position, holding it during high-speed head movement, supporting vision recognition, and releasing it accurately onto the PCB.

Because the nozzle directly contacts electronic components, its condition can significantly affect pickup reliability. Wear, contamination, deformation, vacuum blockage, or incorrect nozzle selection may increase pickup errors, component drops, recognition failures, placement instability, and machine downtime.

The 2AGKNY010300 Y0F nozzle is therefore suitable for SMT manufacturers, EMS factories, maintenance departments, repair facilities, and spare-parts distributors requiring a clearly identified replacement nozzle for stable production.

Cause

SMT placement nozzles operate continuously under repeated mechanical movement and vacuum cycles. Over time, normal production conditions may reduce nozzle performance.

Common Causes of Nozzle Problems

A nozzle may appear visually acceptable while still producing inconsistent pickup performance. This is especially common when the vacuum hole is partially blocked or the contact surface is worn unevenly.

Why Tip Geometry Matters

The Y0F configuration uses a rectangular pickup profile. This geometry is useful when the available component contact surface is longer and narrower than that required by a typical circular nozzle.

A suitable rectangular nozzle can help:

• Improve vacuum contact.
• Maintain component orientation.
• Reduce movement during transfer.
• Support stable camera recognition.
• Improve repeatability.
• Reduce pickup retries.

Correct selection should always be based on the actual nozzle part number, component package, placement-head configuration, and production program.

Solution

When an existing nozzle shows wear or repeated pickup instability, replacing it with a correctly identified model can restore stable component handling.

For applications using this specification, the replacement reference is:

Recommended Replacement Procedure

1. Check the original part number.
Confirm that the existing nozzle or machine spare-parts record specifies 2AGKNY010300.

2. Confirm the nozzle code.
Verify the required configuration is Y0F.

3. Check the nozzle dimensions.
Confirm the nominal pickup specification is 5.9 x 1.3 mm.

4. Verify the placement head.
Check that the nozzle is intended for the corresponding H04S configuration.

5. Inspect the old nozzle.
Check for contamination, deformation, wear, scratches, or blocked vacuum passages.

6. Test after replacement.
Confirm stable pickup, recognition, transfer, and placement before returning the machine to continuous production.

Using the correct nozzle specification can reduce unnecessary troubleshooting and prevent replacement of unrelated machine components.

Specifications

Main Product Specifications

Functional Characteristics

Application

The FUJI 2AGKNY010300 rectangular nozzle is intended for SMT production environments using the corresponding placement-head configuration.

Typical applications include:

• PCB assembly lines.
• Consumer electronics manufacturing.
• Automotive electronics production.
• Industrial control equipment.
• Communication electronics.
• LED product manufacturing.
• Power electronics.
• Computer hardware assembly.
• Smart-device production.
• EMS contract manufacturing.

SMT Production

During normal machine operation, the nozzle repeatedly picks and places electronic components. Stable nozzle performance helps maintain production efficiency and reduces interruptions caused by failed pickup attempts.

Machine Maintenance

Maintenance departments can keep 2AGKNY010300 nozzles as spare parts for scheduled or emergency replacement.

A properly organized nozzle inventory can reduce machine downtime because technicians can quickly identify and install the required model.

Spare-Parts Inventory

For easier warehouse management, nozzle stock can be labeled using:

FUJI + 2AGKNY010300 + Y0F + 5.9 x 1.3 mm + H04S

This identification method helps avoid mixing similar rectangular nozzle models.

How It Works

The nozzle operates together with the SMT machine's placement head, vacuum system, motion system, feeder system, vision system, and control software.

Step 1: Move to the Component

The placement head moves the nozzle toward the programmed pickup position.

Step 2: Contact the Pickup Surface

The rectangular nozzle tip approaches the designated component surface.

Correct nozzle dimensions help keep the contact area within the usable component pickup region.

Step 3: Apply Vacuum

The machine generates vacuum through the nozzle passage.

The pressure difference holds the component against the nozzle tip.

Step 4: Lift and Transfer

The placement head lifts the component and moves it toward the PCB.

Stable vacuum helps reduce sliding, rotation, or component dropping during acceleration.

Step 5: Vision Recognition

The machine checks the component position and orientation through the vision system.

Stable nozzle holding can improve recognition consistency.

Step 6: Placement

The head moves to the programmed PCB coordinate and lowers the component.

Step 7: Vacuum Release

Vacuum is released after the component reaches the placement position, completing the cycle.

How To Choose

Correct nozzle selection is important because nozzles with similar appearances may have different dimensions or applications.

1. Confirm the Part Number

For this product:

2AGKNY010300

The exact part number should be the primary reference whenever available.

2. Confirm the Nozzle Code

This model is identified as:

Y0F

Do not select another nozzle solely because it has a similar external shape.

3. Confirm the Pickup Size

The nominal rectangular specification is:

5.9 x 1.3 mm

The pickup surface should suit the electronic component being handled.

4. Confirm the Head Configuration

Verify that the machine uses the corresponding H04S placement head.

5. Consider Component Characteristics

Nozzle selection should consider:

6. Compare the Existing Nozzle

When replacing an existing part, comparing the old nozzle is often the safest method.

Check:

• Part number.
• Nozzle code.
• Tip dimensions.
• Mounting structure.
• Head type.
• Existing machine settings.

If any information is uncertain, provide clear photos of the old nozzle before ordering.

Maintenance Recommendations

Regular nozzle maintenance helps maintain stable production.

Recommended Actions

• Inspect the tip regularly.
• Keep the vacuum passage clean.
• Remove production debris carefully.
• Store nozzles in labeled positions.
• Avoid mixing different nozzle sizes.
• Check the nozzle after machine collisions.
• Replace damaged or worn nozzles promptly.
• Verify pickup performance after replacement.

Avoid

• Using sharp metal objects for aggressive cleaning.
• Dropping the nozzle on a hard surface.
• Installing visibly damaged nozzles.
• Selecting a nozzle only by appearance.
• Mixing Y0F with other similar nozzle codes.
• Continuing production with repeated vacuum errors.

FAQ

Q1: What is FUJI 2AGKNY010300 used for?

The 2AGKNY010300 Y0F nozzle is used for vacuum pickup and placement of electronic components in SMT production. It holds components during transfer and releases them at the programmed PCB position.

Q2: What is the size of this nozzle?

The nominal rectangular tip specification is 5.9 x 1.3 mm. The exact part number, nozzle code, head configuration, and existing nozzle should also be checked before ordering.

Q3: Is this nozzle suitable for H04S placement heads?

Yes. The 2AGKNY010300 Y0F configuration is used for corresponding H04S head applications. Buyers should still verify their machine configuration and existing nozzle before replacement.

Q4: Why does a nozzle cause intermittent pickup errors?

Possible causes include tip contamination, partial vacuum blockage, worn pickup surfaces, mechanical damage, incorrect nozzle selection, or poor installation. Cleaning and inspection should be performed before replacing additional machine components.

Q5: What information is required for a quotation?

Please provide the part number, nozzle code, size, placement-head type, machine model if available, required quantity, and clear photos of the existing nozzle when identification assistance is required.

Contact Us

Looking for FUJI 2AGKNY010300 Y0F 5.9 x 1.3 mm rectangular SMT nozzles or other replacement nozzles for SMT placement equipment?

Please provide the following information for a faster quotation:

• Part number.
• Nozzle code.
• Required quantity.
• Tip specification.
• Placement-head model.
• Machine model, if available.
• Photos of the existing nozzle, if available.
• Destination country or region.

We can also support inquiries for SMT nozzles, feeders, motors, sensors, belts, filters, circuit boards, vacuum components, and other placement-machine spare parts.

Send us your required part number and quantity for pricing, availability, and shipment information.