FUJI 2AGKNY010500 6.0x1.8 Rectangular Nozzle for NXT H04S

FUJI 2AGKNY010500 6.0x1.8 Rectangular Nozzle for NXT H04S

The FUJI 2AGKNY010500 6.0 x 1.8 mm Rectangular Nozzle is a precision component pickup nozzle designed for compatible NXT H04S SMT placement head applications. Its rectangular contact profile is intended for components with a suitable elongated or rectangular top pickup surface, providing stable vacuum holding during high-speed pick-and-place operations.

The nozzle is installed directly on the placement head and works with the machine vacuum system to pick components from feeders, hold them securely during transfer, and release them at programmed PCB locations.

Correct nozzle selection is important for maintaining reliable pickup performance, stable component orientation and consistent placement results. The 2AGKNY010500 is suitable for replacing worn, contaminated or damaged nozzles and can also be stocked as a routine maintenance spare.

It is widely applicable to electronics manufacturing, EMS production, PCB assembly, industrial electronics, automotive electronics and other professional SMT production environments.

Main Product Information

Cause

Why Is the Correct Nozzle Important?

The SMT nozzle makes direct contact with the electronic component during every placement cycle.

If the nozzle size, shape or condition is not suitable for the component, production may experience unstable pickup, component movement or frequent machine alarms.

Common nozzle-related problems include:

A rectangular component may not always provide enough flat contact area for a conventional round nozzle. In these cases, a rectangular nozzle can provide a contact profile more closely matched to the component shape.

Nozzle Wear and Contamination

SMT placement machines operate continuously at high speed.

During repeated pickup cycles, the nozzle may gradually develop:

• Tip wear
• Surface contamination
• Vacuum blockage
• Mechanical deformation
• Reduced sealing performance
• Pickup instability

Dust, adhesive particles, flux residue and other production debris may collect around the vacuum opening.

If normal cleaning no longer restores stable performance, replacing the nozzle is often the most efficient maintenance solution.

Solution

The 2AGKNY010500 rectangular nozzle provides a replacement solution for compatible NXT H04S applications requiring a 6.0 x 1.8 mm pickup profile.

A correctly selected nozzle can help restore stable vacuum contact and reduce repeated pickup problems.

Recommended Replacement Process

1. Check the existing nozzle part number.
2. Confirm the placement head model.
3. Verify the nozzle pickup dimensions.
4. Compare the new nozzle with the existing unit.
5. Inspect the vacuum passage before installation.
6. Install the nozzle correctly.
7. Test vacuum pickup performance.
8. Run several sample placement cycles.
9. Check component stability during transfer.
10. Resume normal production after confirming stable operation.

This process helps maintenance teams avoid unnecessary replacement of unrelated machine components.

Specifications

Related Rectangular Nozzle Comparison

Different rectangular nozzle dimensions can be selected according to the component pickup surface.

Selection Difference

The 2AGKNY010500 provides a longer pickup area than the 4.4 x 1.8 mm model while maintaining the same 1.8 mm width.

The 8.4 x 1.8 mm version provides an even longer contact surface.

The 5.9 x 1.3 mm version is narrower and may be more appropriate where the usable component surface is limited.

The correct nozzle should always be selected according to the actual component package rather than simply choosing the largest available nozzle.

Application

The FUJI 2AGKNY010500 rectangular nozzle is suitable for automated PCB assembly environments using compatible placement configurations.

Consumer Electronics

Applicable to SMT assembly lines producing:

• Consumer control boards
• Smart appliances
• Communication devices
• Digital products
• Electronic modules

Stable nozzle pickup can help improve production consistency during repetitive placement cycles.

Automotive Electronics

Automotive PCB production requires reliable handling of many different component packages.

A correctly matched nozzle can help maintain component stability during high-speed transfer and placement.

Industrial Electronics

The nozzle can also be used in the manufacture of:

• Industrial controllers
• Automation equipment
• Power electronics
• Embedded control boards
• Machine control systems

EMS Manufacturing

EMS factories frequently change PCB models and component combinations.

Keeping several nozzle sizes in stock allows maintenance and production teams to respond quickly to different product requirements.

Typical Users

How It Works

1. Installation

The nozzle is installed on the compatible placement head and connected to the vacuum system.

2. Movement to the Feeder

The placement head moves toward the programmed feeder position.

3. Component Contact

The nozzle lowers onto the selected pickup surface of the component.

4. Vacuum Pickup

Vacuum is applied through the internal nozzle passage, creating suction between the nozzle and component.

5. Component Transfer

The component is lifted from the feeder and transferred toward the PCB.

6. Recognition and Correction

The placement system may inspect component orientation and make position corrections.

7. PCB Placement

The nozzle moves the component to the programmed PCB coordinates.

8. Vacuum Release

Vacuum is released, allowing the component to remain at the required placement position.

The placement head then continues with the next production cycle.

Why Stable Vacuum Pickup Matters

During high-speed placement, the component is exposed to rapid acceleration, movement and positioning changes.

If the vacuum holding force is insufficient, the component may:

• Shift on the nozzle
• Rotate unexpectedly
• Drop during movement
• Fail machine recognition
• Cause pickup errors
• Interrupt production

The nozzle therefore needs to provide a suitable contact surface and unrestricted vacuum path.

How To Choose

1. Confirm the Part Number

The first reference should be:

2AGKNY010500

If replacing an existing nozzle, confirm that the old part number matches.

2. Confirm the Head Model

This model is associated with the:

NXT H04S Head

Always verify the actual placement head configuration.

3. Confirm the Pickup Size

Required specification:

6.0 x 1.8 mm

The component should provide enough flat surface for stable contact.

4. Check the Component Shape

Important factors include:

5. Compare With Existing Nozzle

For replacement orders, compare:

• Part number
• Tip dimensions
• Tip shape
• Installation interface
• Current machine setup

Clear photographs of the existing nozzle can also help confirm the correct replacement.

Maintenance Recommendations

Regular Inspection

Check the nozzle periodically for:

• Wear
• Deformation
• Contamination
• Blockage
• Tip damage
• Vacuum leakage

Cleaning

Clean the nozzle using suitable SMT maintenance procedures.

Avoid tools that may scratch or deform precision pickup surfaces.

Storage

Store replacement nozzles in clean protective packaging.

Avoid allowing different nozzle models to mix together without identification.

Inventory Identification

A practical warehouse label can use:

FUJI + 2AGKNY010500 + 6.0 x 1.8 mm + H04S

This helps maintenance teams quickly identify the correct spare part.

Common Problems and Troubleshooting

Why Keep This Nozzle as a Spare?

A nozzle is small compared with other SMT machine assemblies, but nozzle failure can stop component placement immediately.

Keeping replacement units available can help:

• Reduce emergency downtime
• Shorten maintenance response time
• Support preventive replacement
• Prepare for unexpected nozzle damage
• Improve spare-parts planning
• Support different PCB production programs

For factories operating several SMT lines, commonly used nozzle models are especially suitable for spare-parts inventory.

FAQ

Q1: What is the specification of FUJI 2AGKNY010500?

The 2AGKNY010500 is a rectangular SMT placement nozzle with a 6.0 x 1.8 mm pickup profile, intended for compatible NXT H04S placement head applications.

Q2: What type of component is this nozzle suitable for?

It is suitable for compatible electronic components with an appropriate flat rectangular or elongated pickup surface. Final selection should be based on the actual component package and placement requirements.

Q3: How can I confirm the correct nozzle before ordering?

Please provide the part number, placement head model, machine information and clear photos of your current nozzle. Comparing these details can help reduce model-selection errors.

Q4: When should the nozzle be replaced?

Replacement may be required when the nozzle shows visible wear, deformation, vacuum blockage, unstable pickup, repeated component drops or persistent pickup errors after cleaning.

Q5: Can you supply other rectangular nozzle sizes?

Yes. Related models include 2AGKNY010300, 2AGKNY010400 and 2AGKNY010600. Send your required part numbers and quantities for model confirmation and quotation.

Contact Us

Need the FUJI 2AGKNY010500 6.0 x 1.8 mm rectangular nozzle or other SMT placement nozzles?

Please send us:

• Required part number
• Nozzle size
• Placement head model
• Machine model
• Required quantity
• Existing nozzle photos
• Additional spare-parts list

We can assist with model confirmation, related nozzle selection, quantity quotation and order preparation.

For customers requiring multiple FUJI SMT nozzle models or other machine spare parts, send your complete purchasing list for combined quotation.

Contact us for pricing, availability and product confirmation.