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SMT Feeder
Created with Pixso. YAMAHA KLJ-MC200-011 ZS 12mm 16mm SMT Feeder for YS YSM Series

YAMAHA KLJ-MC200-011 ZS 12mm 16mm SMT Feeder for YS YSM Series

Brand Name: YAMAHA
Model Number: KLJ-MC200-011
MOQ: 1 Piece
Price: Negotiable
Delivery Time: 3–7 Working Days
Payment Terms: T/T
Detail Information
Place of Origin:
CHINA&JAPEN
Brand:
YAMAHA
Part Number:
KLJ-MC200-011
Product Name:
ZS SMT Tape Feeder
Feeder Series:
ZS Series
Tape Width:
12mm / 16mm
Feeding Type:
Electric Tape Feeder
Component Packaging:
Tape-and-Reel
Applicable Machine:
Compatible YS / YSM Series
Main Application:
SMT Component Feeding And PCB Assembly
Packaging Details:
CARTON
Supply Ability:
1000PCS/YEAR
Highlight:

YAMAHA SMT feeder for YS YSM series

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12mm 16mm SMT feeder

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KLJ-MC200-011 SMT feeder

Product Description
YAMAHA KLJ-MC200-011 ZS 12mm 16mm SMT Feeder for YS YSM Series
YAMAHA KLJ-MC200-011 ZS 12mm 16mm SMT Feeder for YS YSM SeriesYAMAHA KLJ-MC200-011 ZS 12mm 16mm SMT Feeder for YS YSM SeriesYAMAHA KLJ-MC200-011 ZS 12mm 16mm SMT Feeder for YS YSM Series

The YAMAHA KLJ-MC200-011 ZS 12/16mm SMT Feeder is an electric tape feeder developed for supplying tape-and-reel electronic components to compatible SMT placement equipment. KLJ-MC200-011 is identified as a ZS-series 12mm/16mm feeder, while Yamaha states that ZS electric intelligent feeders are supported across compatible YS-series equipment and that the SS/ZS/ZSR feeder joint interface supports YS, YSM, and YRM mounter families with the appropriate configuration.

During PCB assembly, the feeder advances carrier tape step by step and presents each component pocket at the programmed pickup position. Consistent tape movement is important for reliable nozzle pickup, stable placement cycles, and reduced feeder-related interruptions.

KLJ-MC200-011 is suitable for SMT production lines, replacement of worn feeders, feeder-bank expansion, preventive maintenance, equipment refurbishment, and spare inventory preparation. For replacement orders, customers are advised to confirm the complete feeder part number, machine model, tape width, quantity, and feeder-label photograph before shipment.


Cause – Why Feeder Condition Matters

A pick-and-place machine depends on the feeder to supply every component at the correct time and position.

When a tape feeder becomes worn, contaminated, improperly adjusted, or mechanically damaged, the carrier tape may no longer advance consistently. Even when the placement machine itself is operating normally, poor feeder performance can create repeated production problems.

Typical Feeder-Related Problems
Production Problem Possible Cause Possible Result
Unstable component pickup Irregular tape indexing Pickup errors
Tape does not advance smoothly Worn feeding mechanism Line interruption
Component pocket position varies Feeder wear or incorrect setup Mis-pick or recognition failure
Cover tape feeds incorrectly Tape path issue Feeding instability
Frequent feeder alarms Mechanical or electrical problem Increased downtime
Repeated operator adjustment Aging feeder mechanism Reduced productivity
Component supply stops Tape jam or damaged feeder Machine waiting time

A feeder that requires repeated manual correction can increase maintenance workload and reduce overall SMT line utilization.


Solution – Reliable 12mm and 16mm Tape Feeding

The KLJ-MC200-011 ZS feeder provides a practical replacement or expansion solution for manufacturers using compatible 12mm and 16mm carrier-tape components.

Independent SMT parts references consistently identify KLJ-MC200-011 within the ZS 12/16mm feeder family.

Key Production Benefits

Stable Tape Indexing
The electric feeder advances carrier tape in a controlled sequence, helping maintain a repeatable component pickup position.

12mm / 16mm Application Range
The model is designed for medium-width carrier-tape applications requiring a ZS-series 12mm/16mm feeder.

Electric Feeder Design
Yamaha describes the ZS feeder family as an electric intelligent or motorized feeder platform used for high-speed SMT applications.

Convenient Replacement
A correctly matched spare feeder can be exchanged when an existing unit develops feeding problems, allowing the removed unit to be serviced separately.

Suitable for Offline Preparation
Additional feeders can be prepared before production changeover, helping operators reduce material setup pressure.

Useful for Spare Inventory
Keeping critical feeder sizes available can shorten recovery time when an operating feeder requires maintenance.


Specifications
Specification Description
Brand YAMAHA
Part Number KLJ-MC200-011
Product Series ZS Series
Product Type Electric SMT Tape Feeder
Tape Width 12mm / 16mm
Component Supply Tape-and-Reel
Main Function Carrier Tape Feeding and Component Presentation
Machine Family Compatible YS / YSM Series
Application SMT Pick-and-Place Production
Installation SMT Feeder Position / Feeder Bank
Usage Production, Replacement, Maintenance, Spare Stock
Verification Part Number and Machine Model Recommended

Yamaha's official material describes ZS feeders as electric intelligent feeders and confirms compatibility of the feeder family with supported YS-series platforms. Its newer feeder interface information also states support for YS/YSM/YRM-series mounters under the relevant machine configuration.


Same-Series Feeder Model Comparison

Different ZS feeder models are used according to carrier-tape width. The following table is useful when customers need several feeder sizes for the same production line. Exact suffix and machine configuration should be verified before purchase.

Feeder Model / Family Typical Tape Width Main Application
KLJ-MCN00 Series 4mm Narrow carrier tape
KMV-MC100 Series 8mm Standard small-component tape
KLJ-MC200-011 12mm / 16mm Medium-width carrier tape
KLJ-MC400 Series 24mm Wider component tape
KLJ-MC500 Series 32mm 32mm carrier tape
KLJ-MC600 Series 44mm Large component tape
KLJ-MC700 Series 56mm Wide carrier tape
KLJ-MC800 Series 72mm Large-package components
KLJ-MC900 Series 88mm Extra-wide carrier tape

Important: Model suffixes can differ between feeder revisions. When replacing an existing feeder, use the complete nameplate number rather than selecting only by tape width.

YAMAHA KLJ-MC200-011 ZS 12mm 16mm SMT Feeder for YS YSM SeriesYAMAHA KLJ-MC200-011 ZS 12mm 16mm SMT Feeder for YS YSM Series
Application
SMT PCB Assembly

KLJ-MC200-011 is used in automated surface-mount production where electronic components are supplied in 12mm or 16mm carrier tape.

Typical production environments include:

  • Automotive electronics assembly
  • Industrial control PCB manufacturing
  • Consumer electronics production
  • Communication equipment assembly
  • Power electronics manufacturing
  • LED and lighting control boards
  • Instrumentation electronics
  • Smart-device PCB production
  • Contract electronics manufacturing
  • General SMT production lines
Feeder Replacement

Production feeders operate continuously and are subject to normal mechanical wear. KLJ-MC200-011 can be used as a replacement when a compatible feeder develops persistent indexing, tape-handling, or component-presentation problems.

Production Capacity Expansion

When a factory introduces new PCB products or increases production volume, additional feeders may be required to prepare more component positions.

Offline Feeder Preparation

Spare feeders can be loaded outside the machine before the next production program begins. This makes feeder changeover more organized and helps reduce waiting time during model changes.

Equipment Refurbishment

Used SMT machines being recommissioned may require replacement or supplementary feeders before returning to mass production.


How It Works

The basic operating process of a tape feeder is straightforward but essential to SMT placement.

Step 1 – Component Reel Loading

The electronic component reel is installed and the carrier tape is routed through the feeder.

Step 2 – Tape Engagement

The carrier tape engages with the feeding mechanism so that controlled indexing can begin.

Step 3 – Tape Advancement

The feeder advances the tape according to the required component pitch and machine command.

Step 4 – Component Presentation

The next carrier-tape pocket reaches the programmed pickup position.

Step 5 – Nozzle Pickup

The placement head travels to the feeder position and removes the component from the exposed pocket.

Step 6 – Continuous Feeding

After pickup, the feeder indexes again and prepares the next component.

This sequence repeats throughout the SMT placement program. The ZS platform is designed as an electric feeder system, and Yamaha has specifically highlighted the feeder family's suitability for high-speed component supply.


How To Choose

Correct feeder selection should be based on more than the machine brand alone.

1. Confirm the Complete Part Number

For this product, verify:

KLJ-MC200-011

Do not ignore the final suffix. Related KLJ-MC200 variants exist within the same 12/16mm feeder family.

2. Confirm the Tape Width

Specify whether your production uses:

  • 12mm carrier tape
  • 16mm carrier tape

This helps confirm the required configuration before shipment.

3. Confirm the Machine Model

Provide the exact YS or YSM machine model. Yamaha confirms broad ZS feeder-family support within YS platforms, but actual installation should still be checked against machine configuration.

4. Send the Existing Feeder Label

A clear nameplate photograph is one of the most useful references for replacement orders.

5. State the Required Quantity

Tell us whether the feeder is required for:

  • One replacement position
  • Spare inventory
  • New product setup
  • Complete feeder bank
  • Production-line expansion
6. Confirm Required Condition

Condition and available configuration should be confirmed during quotation according to current inventory.


Recommended Information for Inquiry
Information What to Provide
Part Number KLJ-MC200-011
Feeder Series ZS
Tape Width 12mm / 16mm
Machine Model Exact YS / YSM model
Quantity Required pieces
Condition Required condition
Identification Feeder label photo
Destination Country / region
Delivery Requirement Standard or urgent

Providing this information at the beginning of the inquiry can significantly improve model-checking efficiency.


FAQ
Q1: Is KLJ-MC200-011 suitable for both 12mm and 16mm tape?

Yes. KLJ-MC200-011 is commonly identified as a ZS-series 12mm/16mm SMT tape feeder. Exact tape setup and feeder configuration should be checked according to the component packaging and existing feeder before production use.

Q2: Can KLJ-MC200-011 be used on YS and YSM machines?

The ZS feeder family is officially supported across compatible YS-series platforms, while Yamaha's feeder-joint information also lists YS/YSM/YRM series support. Exact machine model and configuration should still be provided for compatibility confirmation.

Q3: What should I provide before ordering this feeder?

Please provide the complete KLJ-MC200-011 part number, exact machine model, 12mm or 16mm tape requirement, quantity, preferred condition, destination country, and preferably a clear photograph of the existing feeder label.

Q4: Why keep spare SMT feeders in stock?

A spare feeder allows operators to replace a problematic unit quickly instead of waiting for feeder repair during active production. Spare units are also useful for offline preparation, new PCB programs, and production expansion.

Q5: Can I purchase different ZS feeder widths together?

Yes. If your line requires several feeder sizes, send a feeder list containing part numbers, tape widths, quantities, and machine models. Matching several feeder models in one inquiry simplifies purchasing and spare-parts planning.


Contact Us

Need a KLJ-MC200-011 ZS 12/16mm SMT Feeder for an existing production line, maintenance project, or feeder expansion?

Please send us your:

  • Feeder part number
  • Machine model
  • Tape width
  • Required quantity
  • Preferred condition
  • Feeder label photo
  • Destination country
  • Delivery requirement

We can help check the requested feeder configuration and prepare quotation information according to your production requirements.

Contact us for stock availability, model confirmation, quotation, bulk feeder requirements, and delivery details.

Brand names, machine models, and part numbers are used only for product identification and compatibility reference.