| Brand Name: | KOGANEI |
| Model Number: | AME05-E2-PSL-27W |
The KOGANEI AME05-E2-PSL-27W vacuum ejector, referenced by equipment part number KGS-M7171-A0X and cross-reference number 949839601089, is a compact pneumatic control component used in compatible YG100 SMT placement equipment. It converts compressed air into vacuum for nozzle pickup and supports controlled vacuum release when electronic components are placed onto the PCB.
Reliable vacuum performance is essential for accurate component handling. An unstable ejector may cause pickup alarms, dropped components, delayed release, missing parts, or repeated production interruptions. This replacement component is suitable for routine maintenance, pneumatic-system repair, preventive replacement, and emergency spare-parts inventory.
For accurate selection, buyers should compare the complete manufacturer model, machine part number, connector, wiring direction, pneumatic-port arrangement, mounting structure, and installed-part photographs before ordering. Exact electrical and pneumatic specifications should be confirmed from the original label or technical drawing.
| Identification Item | Product Information |
|---|---|
| Brand | KOGANEI |
| Product Type | Vacuum Ejector and Solenoid Valve Assembly |
| Manufacturer Model | AME05-E2-PSL-27W |
| Equipment Part Number | KGS-M7171-A0X |
| Cross-Reference Number | 949839601089 |
| Alternative Number Format | 9498 396 01089 |
| Primary Machine Reference | YG100 SMT Placement Machine |
| System | Pneumatic Vacuum Control System |
| Main Function | Nozzle Vacuum Generation and Release Control |
| Product Category | SMT Spare Parts / Cylinder and Valve Parts |
| Typical Use | Component Pickup, Transfer, and Placement |
| Installation Requirement | Model and Configuration Confirmation Required |
SMT placement equipment depends on stable suction to pick electronic components from feeders, trays, or tubes. The component must remain securely attached to the nozzle during head movement and then release immediately at the programmed placement position.
The following conditions may reduce vacuum performance:
Oil, moisture, dust, and other particles may enter the pneumatic circuit. Contamination can restrict internal air passages, interfere with valve movement, or reduce vacuum-generation efficiency.
A clogged filter restricts airflow between the ejector and the placement nozzle. The machine may show weak suction even when the electrical control signal is operating normally.
After extended operation, a solenoid may respond slowly or intermittently. This may delay vacuum generation, interrupt suction during movement, or prevent prompt component release.
Cracked hoses, loose fittings, deteriorated seals, and incorrect tubing installation can create air leakage. Even a small leak may affect the vacuum level available at the nozzle.
Insufficient or unstable compressed-air pressure may reduce suction performance. Air pressure should be checked according to the machine maintenance documentation before replacing components.
Loose terminals, damaged wiring, oxidized contacts, or an incompatible connector may prevent the valve from receiving a stable control signal.
A placement nozzle must release the component after positioning. A problem in the vacuum-breaking circuit may cause components to remain attached to the nozzle, shift after placement, or create repeated placement alarms.
| Machine Symptom | Possible Cause |
|---|---|
| Frequent pickup alarms | Weak vacuum, blocked filter, leakage, or slow valve response |
| Components drop during head movement | Insufficient suction or unstable air supply |
| Components remain on the nozzle | Vacuum-break circuit not operating correctly |
| Delayed component release | Slow solenoid response or restricted release airflow |
| Intermittent placement errors | Electrical connection or internal valve instability |
| Increased missing-component defects | Incomplete pickup or loss of vacuum |
| Abnormal air-leakage sound | Damaged tubing, fitting, seal, or valve body |
| Different performance between heads | Local vacuum circuit, filter, or ejector problem |
| Repeated machine stoppage | Vacuum monitoring value not reaching the required level |
| Higher rejection rate | Irregular pickup, transfer, or component release |
Replacing a defective or contaminated ejector with the correctly matched AME05-E2-PSL-27W / KGS-M7171-A0X assembly can help restore stable vacuum generation and controlled component release.
A complete repair should include inspection of the entire local pneumatic circuit. Replacing only the ejector without checking filters, tubing, fittings, and supply-air quality may allow the same problem to return.
| Step | Recommended Action |
|---|---|
| 1 | Record the machine alarm and actual production symptom |
| 2 | Confirm which placement head or vacuum circuit is affected |
| 3 | Check supply-air pressure and air quality |
| 4 | Inspect the vacuum filter for contamination or blockage |
| 5 | Check tubing, fittings, seals, and connectors for leakage |
| 6 | Verify the electrical control signal and wiring condition |
| 7 | Compare the installed model with AME05-E2-PSL-27W |
| 8 | Confirm KGS-M7171-A0X and 949839601089 references |
| 9 | Replace the ejector using clean pneumatic practices |
| 10 | Test vacuum generation, pickup stability, and release timing |
| 11 | Run a low-speed placement test |
| 12 | Complete a normal-speed production trial |
| Specification | Description |
|---|---|
| Brand | KOGANEI |
| Model | AME05-E2-PSL-27W |
| Equipment Part Number | KGS-M7171-A0X |
| Cross-Reference | 949839601089 / 9498 396 01089 |
| Product Name | Vacuum Ejector Solenoid Valve Assembly |
| Equipment Type | SMT Pick-and-Place Machine |
| Primary Application | YG100 Placement Equipment |
| Operating Principle | Compressed-Air Vacuum Generation |
| Main Function | Pickup Vacuum and Release Control |
| Working Medium | Clean, Dry, Filtered Compressed Air |
| Installation Area | Machine Pneumatic and Vacuum Circuit |
| Typical Controlled Device | SMT Placement Nozzle |
| Product Condition | Subject to Quotation and Stock Availability |
| Inspection | Model, Appearance, Connector, Ports, and Function |
| Minimum Order Quantity | One Piece, Subject to Availability |
| Packaging | Individual Protective Export Packaging |
| Electrical Specification | Confirm from Original Label |
| Port Specification | Confirm from Original Part or Drawing |
| Mounting Specification | Compare with Installed Component |
| Compatibility | Confirm Before Purchase |
The complete suffix PSL-27W is part of the product identification. Similar AME05-series ejectors may have different connectors, cables, pneumatic interfaces, mounting directions, or internal configurations.
Do not select a replacement using only the general model “AME05.” For reliable compatibility confirmation, provide all available identification numbers and clear product photographs.
| Item to Compare | Confirmation Requirement |
|---|---|
| Manufacturer Model | Must show AME05-E2-PSL-27W |
| Equipment Part Number | Compare with KGS-M7171-A0X |
| Cross-Reference | Compare with 949839601089 |
| Electrical Connector | Check shape, terminals, and locking method |
| Wiring Direction | Compare cable outlet and installation clearance |
| Pneumatic Ports | Check quantity, position, and connection direction |
| Fittings | Confirm tubing size and fitting style |
| Mounting Holes | Compare spacing and installation orientation |
| Overall Shape | Compare body structure with the installed part |
| Machine Model | Confirm YG100 model and equipment revision |
| Machine Serial Number | Recommended for technical verification |
| Existing Part Photograph | Required when the label is incomplete |
The KOGANEI AME05-E2-PSL-27W is designed for pneumatic vacuum-control duties in compatible SMT placement equipment.
The ejector creates suction at the placement nozzle so the machine can lift electronic components from tape feeders, stick feeders, trays, or other supply systems.
After pickup, stable vacuum helps hold the component while the placement head moves toward the PCB. Reliable retention is especially important during rapid acceleration and deceleration.
Many placement machines inspect and align the component before mounting. Stable suction helps maintain the component’s position on the nozzle during recognition and correction.
When the nozzle reaches the programmed PCB position, the vacuum supply is stopped and the release function helps separate the component from the nozzle.
Factories can keep a verified ejector in spare-parts inventory to reduce downtime when an installed valve begins to respond slowly or produces unstable vacuum.
The product may be used during the overhaul or restoration of compatible placement equipment when the original pneumatic component is worn, contaminated, or damaged.
| Industry | Typical PCB Products |
|---|---|
| Consumer Electronics | Appliance controllers, smart devices, and display boards |
| Automotive Electronics | Sensors, lighting modules, and vehicle control boards |
| Industrial Automation | Controllers, drives, power modules, and interface boards |
| Telecommunications | Network equipment and wireless communication boards |
| Medical Electronics | Monitoring and control assemblies |
| LED Manufacturing | Lighting modules and display circuit boards |
| Power Electronics | Power supplies, converters, and control modules |
| Contract Manufacturing | High-mix and high-volume PCB assembly |
| Instrumentation | Measurement and testing control boards |
| Electronics Repair | SMT equipment maintenance and machine restoration |
The vacuum ejector uses compressed air to create suction without requiring a local electric vacuum pump at the nozzle circuit.
The placement-machine controller sends an electrical signal when the nozzle reaches the component pickup position.
The solenoid valve opens the pneumatic path, allowing clean compressed air to flow through the ejector body.
Air passes through a restricted internal passage. The high-speed airflow creates a low-pressure area that generates vacuum at the connected suction port.
The vacuum travels through the machine tubing and nozzle shaft. The placement nozzle contacts the electronic component and holds it securely.
Vacuum is maintained while the placement head moves the component through recognition, correction, and positioning stages.
At the mounting position, the machine stops the vacuum-generation command.
The release or vacuum-breaking function removes residual suction and helps the component separate cleanly from the nozzle.
The pneumatic circuit returns to its initial condition, allowing the placement head to begin the next pickup cycle.
| Production Stage | Ejector Status | Expected Result |
|---|---|---|
| Head approaches component | Vacuum inactive | Prevents premature suction |
| Nozzle contacts component | Vacuum command activated | Suction begins |
| Component lifts | Vacuum maintained | Component remains attached |
| Head moves to PCB | Stable vacuum continues | Prevents component dropping |
| Nozzle reaches placement point | Vacuum command stops | Suction is removed |
| Release command activates | Residual vacuum is broken | Component separates promptly |
| Head returns | Circuit resets | Ready for the next placement cycle |
The required model should be checked as:
AME05-E2-PSL-27W
A partial code may not identify the exact connector, wiring, mounting, or pneumatic configuration.
Provide the following references when sending an inquiry:
Provide the complete machine model and serial number. Similar machines or different production generations may use parts that appear similar but are not interchangeable.
The connector should be photographed clearly from the front, side, and cable direction. Check:
Confirm:
Check the mounting-hole position, bracket, body orientation, available clearance, and installation direction.
Availability may include different supply conditions. State your requirement clearly:
| Supply Condition | Recommended Use |
|---|---|
| Original New | New installation or high-priority production equipment |
| Original Surplus | Cost-controlled replacement when available |
| Original Refurbished | Maintenance projects requiring tested original parts |
| Tested Original Used | Emergency repair or budget-sensitive applications |
| Compatible Replacement | Alternative sourcing after technical confirmation |
| Required Information | Why It Is Needed |
|---|---|
| Machine Model | Confirms the equipment family |
| Machine Serial Number | Helps identify production revision |
| Full Ejector Label | Confirms the complete model |
| Part Number | Prevents ordering a similar-looking component |
| Connector Photograph | Confirms electrical compatibility |
| Port Photograph | Confirms pneumatic compatibility |
| Installed Position | Confirms orientation and mounting |
| Required Quantity | Supports accurate stock checking |
| Required Condition | Clarifies quotation options |
| Destination Country | Supports shipping calculation |
| Required Delivery Date | Helps evaluate available logistics |
| Failure Description | Supports technical troubleshooting |
| Inspection Item | Inspection Purpose |
|---|---|
| Model Verification | Confirms AME05-E2-PSL-27W |
| Part-Number Check | Confirms KGS-M7171-A0X |
| Cross-Reference Check | Confirms 949839601089 |
| Appearance Inspection | Checks for cracks, damage, and contamination |
| Connector Inspection | Checks terminals and locking condition |
| Cable Inspection | Checks insulation and cable integrity |
| Pneumatic-Port Inspection | Checks cleanliness and physical condition |
| Valve Response Test | Checks switching performance when applicable |
| Leakage Test | Checks abnormal air loss |
| Vacuum Test | Checks suction generation when applicable |
| Release Test | Checks controlled vacuum release |
| Final Packaging Check | Reduces damage during transportation |
Each component should be protected against:
The product label should remain visible or be recorded on the external package for easy warehouse identification.
Installation should be performed by trained SMT maintenance personnel.
AME05-E2-PSL-27W is the manufacturer model used to identify the ejector configuration, while KGS-M7171-A0X is the associated equipment part number. Both references should be provided for accurate quotation and compatibility confirmation.
It is intended for compatible YG100 configurations, but machine revisions may differ. Buyers should confirm the complete label, machine serial number, connector, cable direction, pneumatic ports, fittings, and mounting structure before installation.
A defective ejector may cause weak nozzle suction, component pickup errors, dropped components, delayed release, missing-part alarms, unstable vacuum readings, abnormal air leakage, increased rejection, and repeated machine stoppages.
Please provide AME05-E2-PSL-27W, KGS-M7171-A0X, 949839601089, the machine model, serial number, required quantity, product condition, destination country, and clear photographs of the label, connector, ports, and installed position.
Yes. A blocked filter, leaking tube, damaged fitting, unstable air pressure, or wiring problem may produce symptoms similar to ejector failure. Inspect the complete pneumatic circuit before and after replacement.
For fast model verification and an accurate quotation, please send the following information:
| Inquiry Item | Required Details |
|---|---|
| Product Model | AME05-E2-PSL-27W |
| Equipment Part Number | KGS-M7171-A0X |
| Cross-Reference | 949839601089 |
| Machine Model | YG100 or applicable equipment |
| Machine Serial Number | Recommended |
| Required Quantity | Exact number of pieces |
| Required Condition | Original new, refurbished, used, or compatible |
| Product Photographs | Label, connector, ports, and mounting position |
| Delivery Country | Required for freight calculation |
| Required Date | Expected delivery schedule |
| Failure Description | Optional but useful for technical checking |
Our sales and technical team can assist with model verification, stock confirmation, product-condition selection, export packaging, delivery options, and related SMT pneumatic spare parts.
Send the complete part number and clear photographs with your inquiry to receive a faster and more accurate quotation.