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YAMAHA KHY-M7153-101 KOGANEI JA10AA-36W YS24 SMT Solenoid Valve

Name: YAMAHA KHY-M7153-101 KOGANEI JA10AA-36W YS24 SMT Solenoid Valve
Brand: SMT PARTS SUPPLY LTD
SKU: KHY-M7153-101
Price: 55.00 USD
Availability: InStock

Brand Name:	KOGANEI
Model Number:	KHY-M7153-101

Detail Information

Product Description

Detail Information

Place of Origin:

CHINA&JAPEN

Product Name:

SMT Pneumatic Solenoid Valve

Brand Reference:

YAMAHA

Component Manufacturer:

KOGANEI

Machine Part Number:

KHY-M7153-101

Valve Model:

JA10AA-36W

Series:

JA Series

Product Type:

Pneumatic Solenoid Valve

Primary Applicable Model:

YS24

Related Models:

YG12, YS12, YG12F, YS12F Subject To Verification

Main Function:

SMT Head Air And Vacuum Circuit Switching

Installation Position:

Head Pneumatic Manifold Or Ejector-related Assembly

Operating Medium:

Compressed Air

Operation Type:

Internal Pilot Solenoid Valve

Rated Voltage:

Confirm From Original Valve Label

Highlight:

YAMAHA SMT solenoid valve

KOGANEI JA10AA-36W valve

YS24 SMT machine valve

Product Description

YAMAHA KHY-M7153-101 KOGANEI JA10AA-36W YS24 SMT Solenoid Valve

The YAMAHA KHY-M7153-101 KOGANEI JA10AA-36W is a compact pneumatic solenoid valve designed for air-circuit switching within an SMT pick-and-place machine head or related pneumatic assembly. The exact KHY-M7153-101 part number is primarily associated with YS24 equipment, while closely related KHY-M7153-10 and KHY-M7153-10X references are also found in valve applications for YG12, YS12, YS24, YG12F, and YS12F machines. Exact compatibility should always be confirmed from the installed valve label, machine revision, manifold arrangement, and connector configuration.

Installed in a high-speed placement machine, the valve helps switch pneumatic airflow required for vacuum generation, vacuum release, blowing, or other placement-head operations. Its compact body is suitable for limited installation space, while the rapid electrical-to-pneumatic response supports repetitive component pickup and placement cycles. It is suitable for preventive maintenance, head-unit repair, pneumatic troubleshooting, and replacement of a damaged or slow-switching valve.

Product Identification

Item	Information
Product name	SMT Pneumatic Solenoid Valve
Machine part number	KHY-M7153-101
Valve model	KOGANEI JA10AA-36W
Valve series	JA Series
Primary application	YS24 SMT pick-and-place machine
Related part references	KHY-M7153-10, KHY-M7153-10X
Main function	Pneumatic air and vacuum circuit switching
Installation area	Placement head, ejector assembly, pneumatic manifold, or related head mechanism
Product category	SMT Machine Parts
Unit of supply	One piece
Supply condition	Original new or other supply grade according to quotation
Compatibility requirement	Confirm part number, valve marking, connector, voltage, and manifold position

Cause

An SMT solenoid valve operates repeatedly during component pickup, transportation, alignment, placement, and release. Because it performs a large number of switching cycles, valve performance may gradually decline due to internal wear, contamination, electrical failure, or leakage elsewhere in the pneumatic circuit.

A machine alarm does not always mean that the valve itself has failed. The air filter, vacuum generator, tubing, nozzle, manifold seal, connector, wiring, and control signal should also be inspected before replacement.

Common Problems and Possible Causes

Machine symptom	Possible valve-related cause	Other items to inspect
Unstable component pickup	Slow valve switching or internal leakage	Nozzle, vacuum filter, hose, ejector, pickup height
Low vacuum level	Valve does not open completely	Air pressure, vacuum generator, manifold seal, blocked tubing
Component drops during movement	Intermittent air control or delayed response	Nozzle wear, component settings, head cable, vacuum sensor
Poor component release	Exhaust or blow circuit does not switch correctly	Blow pressure, exhaust path, nozzle contamination
Repeated pickup error	Valve response becomes inconsistent after heating	Coil, connector, machine output signal, air quality
No pneumatic action	Coil does not receive or respond to the control signal	Harness, driver output, connector pins, machine fuse
Continuous air leakage	Internal valve seal or manifold gasket may be damaged	Tube fittings, sub-base seal, adjacent valves
Valve operates manually but not automatically	Electrical control or wiring problem	Machine output board, cable continuity, connector polarity
New valve cannot be installed	Incorrect valve revision or manifold arrangement	Old part number, mounting holes, port direction, connector type
Valve becomes noisy	Unstable air supply or internal contamination	Regulator, air dryer, filter element, mounting screws

Why Valve Performance May Decline

Cause	Effect on operation
Moisture in compressed air	May cause corrosion, sticking, or irregular movement
Dust or oil contamination	Can restrict internal passages and affect sealing
Long-term high-cycle use	Gradually wears seals and moving parts
Incorrect operating pressure	Can produce weak, delayed, or unstable switching
Damaged connector pins	Causes intermittent electrical contact
Incorrect coil voltage	May prevent operation or damage the coil
Loose manifold screws	Produces external leakage and unstable airflow
Damaged gasket or O-ring	Allows pressure or vacuum loss between valve and manifold
Wrong valve code	May create different port logic or electrical characteristics
Incorrect installation direction	Can connect supply, output, and exhaust paths incorrectly

Solution

Replacing a malfunctioning KHY-M7153-101 valve with a correctly matched JA10AA-36W unit can help restore the intended pneumatic switching function of the placement-head air circuit.

A properly selected replacement may help improve vacuum response, component pickup stability, release timing, and machine operating consistency. However, replacement should be completed only after checking the complete pneumatic and electrical circuit.

Recommended Troubleshooting and Replacement Process

Step	Action	Purpose
1	Record the machine model and serial number	Identifies the correct machine generation
2	Read the complete old valve marking	Confirms JA10AA-36W and any suffix information
3	Confirm machine part number KHY-M7153-101	Prevents confusion with KHY-M7153-00 or KHY-M7153-01 versions
4	Photograph the connector and manifold	Confirms wiring direction and mounting configuration
5	Check air pressure and air quality	Rules out supply-side problems
6	Inspect tubing, nozzle, filter, and ejector	Finds leakage or blockage outside the valve
7	Test the machine output signal	Confirms that the valve receives the correct control voltage
8	Compare the replacement physically	Checks dimensions, ports, screws, seals, and connector
9	Install with the correct gasket	Prevents manifold leakage
10	Run pickup and release tests	Confirms stable operation before production resumes

Operational Benefits

Benefit	Practical value
Compact installation	Suitable for restricted space inside SMT head assemblies
Fast pneumatic control	Supports repetitive pickup and placement operations
Stable airflow switching	Helps maintain consistent vacuum and blow functions
Machine-specific identification	KHY-M7153-101 simplifies maintenance-part matching
Replaceable construction	Reduces the need to replace a larger pneumatic assembly
Maintenance support	Useful for scheduled service and emergency machine repair
Clear valve marking	JA10AA-36W assists visual verification before ordering
Individual supply	Convenient for keeping critical replacement stock

Specifications

Machine-Specific Product Specifications

Specification	Details
Brand reference	YAMAHA
Pneumatic component manufacturer	KOGANEI
Machine part number	KHY-M7153-101
Pneumatic valve model	JA10AA-36W
Component type	Internal pneumatic solenoid valve
Primary machine application	YS24 SMT pick-and-place machine
Related machine family	YG12, YS12, YS24, YG12F, and YS12F subject to part-number verification
Main operating medium	Compressed air
Main machine function	Switching air, vacuum-generation, exhaust, or blow circuits
Installation method	Manifold or machine-specific sub-base mounting
Electrical connection	Machine-specific connector or lead arrangement
Port configuration	Confirm against the removed valve
Rated voltage	Confirm from the original valve label and machine circuit
Operating pressure	Follow the machine specification and exact valve label
Lubrication	Follow equipment manufacturer maintenance requirements
Package	Protective individual packaging
Minimum order quantity	One piece
Inspection before shipment	Part-number and visual-condition inspection
Warranty	According to the confirmed supply condition and quotation

KOGANEI JA-Series Reference Data

KOGANEI describes the JA Series as a thin, compact solenoid-valve platform with an approximately 10.5 mm valve width. The series supports several pneumatic configurations, including two-port, three-port, five-port, and tandem three-port arrangements. The exact specification of JA10AA-36W must still be confirmed from the installed product because machine-specific suffixes can represent customized electrical or mounting requirements.

JA-Series Reference Item	Catalog-Level Reference
Operating medium	Air
Operation principle	Internal pilot type
Series operating pressure	Approximately 0.2–0.7 MPa
Series proof pressure	Approximately 1.05 MPa
Series operating temperature	Approximately 5–50°C
Lubrication	Generally not required for the catalog series
Mounting direction	Series catalog permits flexible mounting
Standard catalog voltage	DC24V
Standard catalog voltage range	DC21.6–26.4V
Standard catalog power consumption	Approximately 0.5W
Low-current holding consumption	Approximately 0.25W
Valve width	Approximately 10.5 mm
Available series port arrangements	Two-port, three-port, five-port, and tandem three-port
Typical fitting references	φ4, φ6, or Rc1/8 depending on configuration
Main body material reference	Anodized aluminum alloy
Seal material reference	Synthetic rubber

The values above are JA-Series catalog references rather than a guarantee for every customized JA10AA-36W machine valve. Final selection must be based on the complete old-valve marking and machine configuration. Official JA-Series catalog information lists air as the medium, internal-pilot operation, a 0.2–0.7 MPa operating-pressure range, DC24V standard voltage, and multiple port configurations.

Important Model-Code Notice

The “36W” characters in JA10AA-36W should be treated as part of the complete valve model designation. They should not automatically be interpreted as a 36-watt electrical power rating.

Before installation, confirm:

Confirmation item	Required information
Complete valve marking	JA10AA-36W
Machine part number	KHY-M7153-101
Coil voltage	Read from the original valve or machine electrical drawing
Connector shape	Must match the existing harness
Cable direction	Must fit the original installation space
Port arrangement	Must align with the original manifold
Manual override position	Must match service-access requirements
Valve station	Confirm the exact location in the head manifold
Gasket pattern	Must match all manifold ports
Machine revision	Confirm using machine serial number

Application

The KHY-M7153-101 JA10AA-36W solenoid valve is used in an SMT machine pneumatic system where an electrical control signal must quickly switch compressed air between different pneumatic paths.

Primary Application Areas

Application	Valve function
SMT placement head	Controls pneumatic action required during pickup or release
Vacuum-generation circuit	Directs air to or from the vacuum ejector system
Vacuum release circuit	Assists rapid release of the placed component
Blow-air circuit	Controls positive air used during nozzle or component release
Head pneumatic manifold	Operates as one valve station within a compact valve group
Machine maintenance	Replaces a leaking, damaged, slow, or electrically failed valve
Preventive spare-parts stock	Reduces downtime when a critical valve fails
Head-unit refurbishment	Restores pneumatic functions during head overhaul

Machine Compatibility Guide

Machine model	Compatibility status
YS24	Primary application associated with KHY-M7153-101
YS12	Related KHY-M7153-10 or KHY-M7153-10X valve family; verify exact part
YG12	Related valve-family application; verify exact part and manifold
YG12F	Related valve-family application; confirmation required
YS12F	Related valve-family application; confirmation required
Other machines	Do not order only by appearance; provide the old valve details

The exact KHY-M7153-101 reference has been listed specifically as a YS24 valve, while JA10AA-36W valves carrying KHY-M7153-10 or KHY-M7153-10X references are also marketed for several YG and YS machine models. The safest ordering method is to match the complete part number and old-valve photograph instead of relying only on the machine family.

Suitable Buyers

Buyer type	Typical requirement
SMT production factory	Emergency replacement for a stopped machine
EMS manufacturer	Preventive spare-parts inventory
SMT maintenance company	Repair and refurbishment of head assemblies
Used-equipment dealer	Machine preparation before resale
SMT parts distributor	Stock for recurring customer demand
Technical service team	Pneumatic-system troubleshooting
Overseas importer	Consolidated SMT spare-parts purchasing

How It Works

A solenoid valve converts an electrical control command into pneumatic switching. Within an SMT placement machine, the controller sends a voltage signal when a vacuum, release, blow, or other air operation is required.

Operating Sequence

Stage	Valve action	Machine result
1. Standby	Valve remains in its default pneumatic position	Air circuit waits for the next machine command
2. Electrical signal	The machine sends voltage to the solenoid coil	A magnetic field is generated
3. Internal movement	The plunger and pilot mechanism move	The main internal passage changes position
4. Air switching	Supply, output, or exhaust paths are connected	Air reaches the required head circuit
5. Vacuum or blow action	The ejector or pneumatic output responds	The nozzle picks up or releases the component
6. Signal removal	Coil power is removed or switched	The valve returns or changes to the commanded state
7. Repeated cycle	The process repeats during production	Components are handled continuously

The JA Series includes different port and position arrangements. Therefore, the internal airflow logic of the replacement valve must match the original unit. A valve with a similar external size but a different internal function may not operate the machine correctly.

Relationship With the SMT Head System

Related component	Relationship with the valve
Nozzle	Receives the vacuum or release effect controlled by the pneumatic circuit
Vacuum ejector	Generates vacuum when supplied with compressed air
Vacuum sensor	Detects whether sufficient pickup vacuum has been achieved
Air tubing	Transfers pressure or vacuum between components
Filter	Helps prevent contaminants from entering the valve and ejector
Manifold	Distributes compressed air among several valves
Head control board	Sends the electrical switching command
Harness and connector	Carries voltage from the control circuit to the coil

How To Choose

Correct valve selection is essential because different KHY-M7153 versions may have similar bodies but different machine applications, coil specifications, connectors, or pneumatic functions.

Selection Checklist

Selection point	What to confirm	Why it matters
Machine part number	KHY-M7153-101	Most important identification for machine maintenance
Valve model	JA10AA-36W	Confirms the pneumatic component marking
Machine model	YS24 or another related model	Prevents installation in an unsupported machine
Machine serial number	Complete serial number	Helps identify machine generation and revision
Old valve photograph	Front, rear, top, connector, and label	Allows physical comparison
Connector	Shape, pin count, key direction	Prevents electrical mismatch
Coil voltage	Original label or circuit drawing	Protects the coil and control output
Manifold position	Exact valve station	Confirms the function and port arrangement
Gasket pattern	Number and position of air passages	Prevents leakage or blocked ports
Screw position	Mounting-hole spacing and screw length	Ensures secure installation
Cable direction	Left, right, top, or bottom	Avoids interference inside the head
Supply condition	Original new, used, or compatible	Determines price, warranty, and expected service life
Required quantity	Maintenance quantity and safety stock	Supports production planning
Delivery deadline	Standard or urgent shipment	Allows suitable logistics arrangement

Do Not Select Only by Appearance

Two valves may look almost identical but have different:

Possible difference	Risk of incorrect selection
Coil voltage	Valve may not operate or may be damaged
Internal pneumatic logic	Vacuum and exhaust functions may be reversed
Connector pin assignment	Machine signal may not reach the correct coil
Manifold port pattern	Air leakage or blocked airflow may occur
Cable orientation	Valve may not fit in the available space
Manual override design	Service access may be restricted
Part-number revision	Machine software or head configuration may differ
Seal thickness	Manifold leakage may occur after installation

Information Required for an Accurate Quotation

Please provide the following information when sending an inquiry:

Required information	Example
Machine model	YS24
Machine serial number	Full number from machine nameplate
Machine part number	KHY-M7153-101
Valve model	KOGANEI JA10AA-36W
Required quantity	1, 2, 5, or more pieces
Required condition	Original new or other requested grade
Destination country	Country and postal code
Old valve photographs	Clear label and connector images
Fault description	Low vacuum, leakage, no switching, or intermittent response
Delivery requirement	Standard shipment or urgent replacement

Installation Guidance

Installation should be performed by qualified maintenance personnel after the equipment is stopped, isolated, and depressurized.

Installation Procedure

Step	Instruction
1	Stop the machine according to the approved maintenance procedure
2	Disconnect electrical power and compressed-air supply
3	Release residual pressure from the pneumatic system
4	Record the old valve position, connector direction, and tubing arrangement
5	Remove the electrical connector without pulling the cable
6	Remove the valve mounting screws evenly
7	Inspect the manifold surface, gasket, and air passages
8	Compare the old and new valves before installation
9	Install the correct gasket in the correct orientation
10	Tighten mounting screws evenly without excessive force
11	Reconnect the harness and confirm secure engagement
12	Restore air pressure and check for leakage
13	Restore machine power and perform a manual-output test
14	Run pickup, transfer, and release tests at reduced speed
15	Confirm stable operation before returning to normal production

Maintenance Recommendations

Maintenance item	Recommended action
Compressed-air filter	Inspect and replace according to factory maintenance intervals
Air dryer	Confirm correct operation and drain moisture
Tubing	Inspect for cracks, kinks, loose fittings, or contamination
Manifold gasket	Replace when hardened, damaged, or deformed
Electrical connector	Keep clean, fully inserted, and free from loose pins
Valve exterior	Keep free from flux, oil, dust, and cleaning-liquid residue
Vacuum filter	Clean or replace before assuming the valve has failed
Nozzle condition	Check wear, blockage, and sealing surface
Spare inventory	Keep at least one confirmed valve for critical production machines
Maintenance records	Record replacement date, machine number, and failure symptom

Quality and Order Confirmation

To reduce incorrect orders, the valve should be checked using both machine and pneumatic-component identification.

Pre-Shipment Confirmation

Inspection point	Confirmation method
Part number	Compare with purchase order
Valve model	Check JA10AA-36W label
External condition	Visual inspection
Connector condition	Check pins, housing, and cable
Mounting surface	Check for visible damage
Packaging	Individual protective packaging
Quantity	Count before dispatch
Customer compatibility information	Compare with supplied machine and old-part details

Recommended Spare-Parts Strategy

For factories using several machines of the same model, maintaining a small quantity of confirmed valves can reduce waiting time during an unexpected pneumatic failure. The recommended stock quantity should be based on machine count, production hours, historical failure frequency, supplier lead time, and the importance of the production line.

FAQ

1. Is KHY-M7153-101 the same as KHY-M7153-10 or KHY-M7153-10X?

These references belong to a closely related valve family, but they should not automatically be treated as completely interchangeable. Confirm the full valve marking, machine model, connector, manifold position, coil specification, and pneumatic port arrangement. A photograph of the installed valve is strongly recommended before ordering.

2. Which SMT machine uses the KHY-M7153-101 JA10AA-36W valve?

KHY-M7153-101 is primarily associated with the YS24 SMT pick-and-place machine. Related KHY-M7153-10 and KHY-M7153-10X JA10AA-36W references may also appear in YG12, YS12, YS24, YG12F, and YS12F applications, but exact compatibility must be confirmed.

3. Does “36W” mean that the valve consumes 36 watts?

No conclusion about electrical power consumption should be made from the “36W” suffix alone. It is part of the complete JA10AA-36W model designation. Confirm the actual rated voltage and electrical specification from the original valve label, machine drawing, or approved technical documentation before installation.

4. Can this valve solve low-vacuum or pickup-error problems?

It may solve the problem when the original valve has internal leakage, slow switching, contamination, coil failure, or unstable operation. However, low vacuum can also be caused by a blocked nozzle, worn filter, damaged tubing, leaking gasket, weak ejector, incorrect pickup height, or sensor problem.

5. What information should be provided before receiving a quotation?

Please send the machine model, serial number, KHY-M7153-101 part number, JA10AA-36W valve marking, required quantity, preferred supply condition, destination country, and clear photographs of the old valve label, connector, cable direction, manifold surface, and installation position.

Contact Us

For pricing, availability, compatibility confirmation, and international delivery, please send your machine information and old valve photographs with your inquiry.

For faster confirmation, include:

Machine Model + Machine Serial Number + Part Number + Valve Model + Quantity + Delivery Country

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