Panasonic KXFX05XYA00 1908 Special-Shaped Nozzle Assembly CM402 CM602

Panasonic KXFX05XYA00 1908 Special-Shaped Nozzle Assembly CM402 CM602

The Panasonic KXFX05XYA00 1908 nozzle assembly is a precision SMT pickup component developed for selected component-handling applications on CM402 and CM602 placement equipment. Unlike a general-purpose round nozzle, the 1908 model uses a special-shaped pickup structure intended to match particular component surfaces, package profiles, or available pickup areas.

During high-speed PCB assembly, the nozzle is the direct contact point between the placement head and the electronic component. Its dimensional accuracy, vacuum path, mounting fit, surface condition, and operating stability can directly influence pickup success, transfer reliability, vision recognition, and final placement consistency.

This nozzle assembly is suitable for SMT factories, EMS providers, PCB assembly companies, equipment maintenance teams, and spare-parts distributors requiring a clearly identified replacement under part number KXFX05XYA00. Customers should provide the machine model, component dimensions, old nozzle photographs, required quantity, and operating condition before ordering so that compatibility can be confirmed accurately.

A placement machine may contain advanced motion control, vacuum monitoring, component recognition, and placement correction systems. However, the nozzle remains the mechanical interface that physically picks up and carries the component.

Even when the machine, feeder, camera, and vacuum system are operating normally, an unsuitable or worn nozzle may still create unstable production results. A nozzle with incorrect dimensions, an unsuitable pickup face, a restricted vacuum path, or excessive mechanical wear may prevent the component from being held securely.

The correct KXFX05XYA00 1908 nozzle assembly helps establish a stable connection between the vacuum system and the component surface. When the nozzle specification matches the machine configuration and target component, it can support repeatable pickup, smooth transfer, reliable recognition, and controlled release onto the PCB.

Repeated contact with components, trays, tape pockets, or machine fixtures can gradually change the pickup surface. Wear may reduce the contact area or affect the nozzle’s ability to create a stable vacuum seal.

Dust, solder paste residue, packaging particles, adhesive material, or other contaminants may enter the nozzle opening. A restricted vacuum passage can reduce holding force and create intermittent pickup failure.

A standard nozzle may not be suitable for a component with an irregular top surface, limited pickup area, recessed structure, fragile body, or special package profile. The wrong shape may result in weak contact or uneven holding force.

Impact, improper cleaning, unsuitable tools, or incorrect storage may bend or damage the nozzle structure. Even minor deformation can influence component centering and placement consistency.

If the nozzle is not installed completely or the mounting interface is contaminated, the nozzle may rotate incorrectly, move unevenly, or fail to connect properly with the vacuum system.

Machine software settings, nozzle recognition data, head configuration, and component library parameters must correspond with the installed nozzle. A mechanically compatible nozzle may still require correct programming.

Scratches, chips, burrs, or uneven contact surfaces may reduce pickup stability. Special-shaped nozzles require particularly careful inspection because their pickup geometry is designed for a specific application.

When troubleshooting indicates that the nozzle is worn, blocked, damaged, incorrectly shaped, or unsuitable for the target component, replacement with the correct 1908 nozzle assembly can help restore the intended pickup condition.

The replacement process should include more than simply removing the old nozzle. Maintenance personnel should inspect the nozzle holder, vacuum path, head shaft, mounting interface, component parameters, and feeder pickup position. This prevents another machine condition from being incorrectly diagnosed as a nozzle problem.

The KXFX05XYA00 nozzle should be selected by part number, nozzle code, machine model, component package, and actual pickup requirement. For special-shaped nozzles, customers are strongly advised to provide photographs of the existing nozzle from several angles. A component drawing or sample photograph can also help confirm the intended application.

After installation, engineers should perform a low-speed trial, monitor pickup vacuum, inspect component centering, verify vision recognition, and check placement results before returning the machine to full production speed.

Important Compatibility Notice:
Published machine compatibility is used as a purchasing reference. Placement heads, nozzle libraries, component packages, and machine configurations may differ. Final compatibility should be confirmed with the complete part number, machine model, head type, existing nozzle photographs, and target component information.

The KXFX05XYA00 1908 nozzle assembly is used in automated surface-mount production where electronic components must be picked from a feeder, tray, tube, or other presentation system and transferred to a programmed position on a printed circuit board.

The 1908 special-shaped nozzle may be considered when a component has one or more of the following characteristics:

• A limited flat pickup area.
• An irregular or non-circular upper surface.
• A package that cannot be handled reliably by a general-purpose nozzle.
• A sensitive surface requiring controlled contact.
• A component body that tends to rotate during transfer.
• A special mechanical profile requiring a dedicated pickup shape.
• A recessed, stepped, narrow, or asymmetrical pickup area.
• A process history showing repeated pickup instability with a standard nozzle.

The component package must be evaluated before ordering. Nozzle code alone should not be used to determine suitability for every component.

The machine program identifies the nozzle required for the target component. The selected nozzle must correspond with the programmed nozzle library and component data.

The 1908 nozzle assembly is mounted onto the designated placement head interface. Correct seating is essential for stable rotation, vertical movement, and vacuum transmission.

The placement head travels to the programmed feeder, tray, or component presentation position. Machine calibration determines the pickup coordinates and height.

The nozzle moves downward until the pickup surface reaches the component. The contact position and pressure must be controlled to prevent damage or unstable pickup.

The machine activates the vacuum system. Air is drawn through the internal nozzle passage, creating holding force between the pickup face and the component surface.

The placement head lifts the component from its packaging. A correct nozzle shape helps keep the component centered and stable during acceleration.

The machine vision system checks the component’s position and angle. Offset data may be corrected automatically before placement.

The component is transported to the programmed board location. Stable vacuum holding helps prevent rotation, movement, or dropping during transfer.

The nozzle lowers the component onto the solder paste or target surface. Vacuum is released, and the nozzle moves away so the next cycle can begin.

Provide the full part number KXFX05XYA00. Similar-looking numbers may correspond to different nozzle shapes or machine applications.

State that the required nozzle model is 1908. Both the nozzle code and part number should appear on the inquiry.

Specify whether the nozzle will be installed on a CM402, CM602, or another configured machine. Do not rely only on the general machine series.

Provide the head model or head identification when available. Different machine heads may use different mounting or control arrangements.

Photograph the old nozzle from the front, rear, side, top, and pickup-face angles. Include visible markings and a ruler for size comparison when possible.

Send the component length, width, height, weight, package type, pickup surface, and photograph. A technical drawing is preferable for special components.

Confirm whether the component has a flat, recessed, stepped, curved, narrow, or irregular top surface. This information is essential for special-shaped nozzle selection.

State whether new stock is required and whether any specific packaging, inspection, or documentation is needed.

Quantity and delivery destination affect packaging, shipping method, freight cost, and lead time.

Before installation, compare the received nozzle with the old part. Check overall shape, mounting area, pickup face, height, vacuum opening, and identification.

1. Stop the machine according to the equipment maintenance procedure.
2. Confirm that the placement head is in a safe maintenance position.
3. Remove the existing nozzle carefully without forcing the mounting structure.
4. Inspect the removed nozzle for wear, contamination, deformation, or blockage.
5. Clean the nozzle mounting interface with an approved maintenance method.
6. Check the vacuum channel and nozzle holder for contamination.
7. Compare the replacement nozzle with the removed part before installation.
8. Install the KXFX05XYA00 nozzle completely and securely.
9. Confirm that the nozzle moves and rotates without abnormal resistance.
10. Check the machine’s nozzle recognition and library settings.
11. Run a manual or low-speed pickup test.
12. Inspect component centering, vacuum stability, and release performance.
13. Verify placement accuracy on a test board.
14. Increase production speed gradually after confirming stable operation.

Installation should be completed by trained SMT maintenance personnel. Improper handling may damage the nozzle, placement head, component, or machine interface.

Do not use oversized needles, abrasive tools, or uncontrolled compressed air to clean the vacuum opening. These methods may alter the nozzle geometry or damage the internal passage.

Before packing, the nozzle can be checked according to the following control points:

Machine testing, component pickup testing, or additional inspection may be discussed when the customer provides sufficient machine and application information.

Each nozzle should be protected against impact, pressure, moisture, contamination, and uncontrolled movement during transportation. Small precision parts should not be placed loosely inside a large carton.

Express delivery is suitable for urgent, low-volume orders. Consolidated air or sea shipment may be considered for larger spare-parts orders. Freight method, delivery time, and shipping cost should be confirmed before payment.

The product is listed under the complete reference KXFX05XYA00 and nozzle code 1908, helping purchasing teams avoid unclear descriptions.

Customers may submit old-part photographs, machine information, and component data for comparison before ordering.

Individual or small-quantity orders can support maintenance teams that require emergency replacement without purchasing excessive inventory.

Multiple pieces may be supplied for factories, distributors, and maintenance-service providers requiring regular stock.

The nozzle may be packed together with other compatible SMT nozzles, feeder parts, sensors, motors, belts, filters, and maintenance components.

Protective packaging and international courier arrangements are available for overseas deliveries.

A damaged nozzle can stop a placement program even when the rest of the machine is functioning correctly. Special-shaped nozzles may not be easily replaced by a general-purpose nozzle because the pickup surface and component requirements are different.

Keeping a verified spare can help the maintenance team:

• Replace a damaged nozzle without waiting for a new purchase.
• Reduce line stoppage during urgent production.
• Compare the installed nozzle with a known-good part.
• Separate nozzle problems from feeder or vacuum-system problems.
• Maintain consistent production during preventive maintenance.
• Support fast product changeover.
• Protect delivery schedules for important PCB orders.
• Reduce emergency international shipping expenses.

The recommended spare quantity should be based on machine quantity, nozzle usage frequency, production importance, historical damage rate, and procurement lead time.

The complete part number is KXFX05XYA00, and the nozzle model is 1908. Please include both references in your inquiry, purchase order, packing request, and internal spare-parts record to avoid confusion with similar nozzle models.

The KXFX05XYA00 1908 nozzle is commonly associated with CM402 and CM602 SMT placement equipment. However, the placement head, machine configuration, nozzle library, and component package must be checked before ordering. Providing old-nozzle photographs is strongly recommended.

Its pickup surface is designed for selected component profiles rather than general-purpose handling. A special-shaped nozzle may provide better contact, centering, or vacuum sealing when the component has an irregular surface, limited pickup area, or application-specific handling requirement.

Please provide part number KXFX05XYA00, nozzle code 1908, machine model, head model if available, required quantity, old-part photographs, component dimensions, destination country, and preferred delivery method. Complete information allows faster compatibility checking and quotation.

Inspect the nozzle regularly for contamination, blockage, scratches, deformation, and pickup-face wear. Use an approved cleaning method, avoid abrasive tools, keep the mounting surface clean, and store spare nozzles in labeled protective holders to prevent impact damage.

Contact us for price, availability, compatibility confirmation, packaging information, and international delivery options for the Panasonic KXFX05XYA00 1908 special-shaped nozzle assembly.

To receive an accurate quotation, please send:

• Part number: KXFX05XYA00.
• Nozzle model: 1908.
• Machine model: CM402 or CM602.
• Placement head model, if available.
• Required quantity.
• Photographs of the existing nozzle.
• Target component dimensions or drawings.
• Required supply condition.
• Destination country and postal code.
• Preferred shipping method.
• Required delivery date.

We supply SMT nozzles and related machine spare parts for production maintenance, emergency replacement, preventive servicing, and distributor inventory. Send your detailed requirement for compatibility checking and a commercial quotation.