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Created with Pixso. Panasonic KXFX055JA00 1115 Special-Shaped Nozzle for CM402 CM602

Panasonic KXFX055JA00 1115 Special-Shaped Nozzle for CM402 CM602

Brand Name: Panasonic
Model Number: KXFX055JA00
Detail Information
Place of Origin:
CHINA&JAPEN
Product Name:
Special-Shaped SMT Nozzle
Brand:
Panasonic
Exact Part Number:
KXFX055JA00
Reference Nozzle Model:
1115
Product Classification:
SMT Nozzle
Product Category:
SMT Pick-and-Place Machine Part
Applicable Machine:
CM402 And CM602
Applicable Machine Series:
CM Series
Installation Position:
Placement Head
Main Function:
Electronic Component Pickup And Placement
Working Principle:
Vacuum Suction
Pickup Profile:
Special-Shaped
Component Handling Process:
Pickup, Holding, Transfer, Alignment, Placement, And Release
Material Description:
Precision-Machined Nozzle Assembly
Dimensional Standard:
According To KXFX055JA00 Configuration
Highlight:

Special-Shaped SMT Nozzle

,

KXFX055JA00 Panasonic Nozzle

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CM402 CM602 Special-Shaped Nozzle

Product Description

Panasonic KXFX055JA00 1115 Special-Shaped Nozzle for CM402 CM602

Panasonic KXFX055JA00 1115 Special-Shaped Nozzle for CM402 CM602Panasonic KXFX055JA00 1115 Special-Shaped Nozzle for CM402 CM602Panasonic KXFX055JA00 1115 Special-Shaped Nozzle for CM402 CM602

The Panasonic KXFX055JA00 1115 special-shaped nozzle is a precision component-handling part developed for compatible CM402 and CM602 SMT pick-and-place machine applications. Installed on the placement head, the nozzle uses controlled vacuum suction to pick, hold, transfer, align, and place suitable electronic components onto printed circuit boards.

Unlike conventional round nozzles used for standard resistors, capacitors, and integrated circuits, this model features a special pickup profile intended for components requiring a specific contact shape. Correct nozzle selection can improve vacuum sealing, component stability, recognition consistency, and placement reliability.

The complete part number KXFX055JA00 should be treated as the primary ordering reference. Buyers are advised to provide the machine model, placement-head information, current nozzle photographs, nozzle label, and component dimensions before ordering. This verification process helps reduce compatibility risks and ensures that the supplied nozzle matches the actual production requirement.


Product Identification
Item Product Information
Product Name Special-Shaped SMT Nozzle
Brand Panasonic
Part Number KXFX055JA00
Reference Nozzle Code 1115
Product Category SMT Pick-and-Place Machine Nozzle
Compatible Machine Series CM Series
Applicable Models CM402 and CM602
Installation Position Placement Head Nozzle Interface
Working Method Vacuum Pickup and Mechanical Placement
Main Function Component Pickup, Transfer, Alignment, and Placement
Nozzle Profile Special-Shaped Pickup Structure
Ordering Priority Confirm KXFX055JA00 Before Shipment

Main Product Benefits
Benefit Production Value
Dedicated Pickup Profile Provides a more suitable contact surface for compatible special-shaped components
Stable Vacuum Handling Helps maintain component retention during pickup, movement, rotation, and placement
Precision Interface Supports correct installation on the corresponding placement-head configuration
Repeatable Operation Promotes consistent pickup and placement during continuous SMT production
Reduced Pickup Errors Helps decrease component drops, missing-component alarms, and repeated pickup attempts
Convenient Replacement Allows maintenance teams to replace worn, damaged, or blocked production nozzles
Spare-Part Availability Suitable for preventive inventory and emergency machine maintenance
Export Packaging Individual protection helps prevent damage during international transportation

Cause
Why SMT Pickup and Placement Failures Occur

SMT nozzle problems can affect production efficiency even when the placement machine, feeder, and component program appear normal. The nozzle forms the direct connection between the machine head and the electronic component, so small changes in its profile, cleanliness, alignment, or vacuum passage can create repeated production errors.

1. Incorrect Nozzle Selection

A standard round nozzle may not provide enough contact area for a connector, sensor, switch, LED component, socket, transformer, shielding component, or other irregular package.

When the nozzle shape does not match the component surface, vacuum leakage may occur. The machine may pick the component initially, but the component can rotate, tilt, or fall during rapid head movement.

2. Worn Nozzle Tip

Repeated contact with components, feeder pockets, trays, or incorrect pickup positions may gradually wear the nozzle tip.

A worn pickup surface can change:

  • Vacuum sealing performance.
  • Pickup height.
  • Component position.
  • Contact pressure.
  • Placement accuracy.
  • Vision-recognition stability.
3. Blocked Vacuum Passage

Dust, flux residue, adhesive particles, component debris, packaging material, and cleaning contamination may enter the nozzle passage.

Restricted airflow can lead to:

Production Symptom Possible Result
Low vacuum level Component not picked
Slow vacuum response Extended cycle time
Unstable holding force Component drops during movement
Inconsistent pickup Frequent machine alarms
Partial blockage Intermittent production defects
4. Damaged Mounting Interface

The nozzle body must connect correctly with the placement head. Scratches, contamination, deformation, or wear around the mounting interface may cause poor seating or air leakage.

An incorrectly installed nozzle may also affect nozzle rotation, pickup height, or head calibration.

5. Incorrect Pickup Position

The pickup point should be close to the component’s stable support area and center of gravity. An offset pickup position can cause the component to rotate or tilt during acceleration.

6. Incorrect Machine Parameters

The nozzle cannot perform correctly when machine parameters are unsuitable. Important settings include:

  • Pickup height.
  • Placement height.
  • Vacuum start timing.
  • Vacuum release timing.
  • Head acceleration.
  • Rotation speed.
  • Feeder pickup coordinates.
  • Component thickness.
  • Vision-recognition data.
  • Placement pressure.
7. Poor Component Presentation

A compatible nozzle may still experience pickup problems when components are tilted, damaged, incorrectly positioned, or moving inside feeder pockets.

Feeder condition, tape quality, cover-tape peeling, tray alignment, and component orientation should therefore be inspected together with the nozzle.

8. Incorrect Part-Number Cross-Reference

Similar-looking nozzles are not necessarily interchangeable. Two nozzle models may have different:

  • Mounting dimensions.
  • Total lengths.
  • Tip profiles.
  • Vacuum-hole sizes.
  • Pickup surfaces.
  • Rotation references.
  • Machine-head compatibility.

Ordering only by a general nozzle code without checking the complete part number can result in incorrect supply.


Common Nozzle-Related Production Problems
Production Problem Possible Cause Recommended Check
Component cannot be picked Blocked passage or insufficient vacuum Clean nozzle and inspect vacuum system
Component drops during transfer Poor seal or unsuitable nozzle profile Check pickup surface and nozzle geometry
Component rotates after pickup Pickup point is off-center Adjust coordinates and verify component balance
Frequent missing-component alarm Worn tip or incorrect pickup height Inspect nozzle and recalibrate height
Placement offset Bent nozzle or unstable component holding Check nozzle alignment and vision settings
Component damage Excessive pickup or placement pressure Correct height and force parameters
Vacuum alarm Leakage at nozzle or holder Inspect interface, seal, tubing, and filter
Nozzle cannot be installed Incorrect interface or wrong part number Compare with existing KXFX055JA00 nozzle
Vision-recognition failure Component movement or wrong program Check holding stability and component data
Short nozzle service life Impact or improper cleaning Improve handling and maintenance methods

Solution
Dedicated Special-Shaped Pickup Design

KXFX055JA00 provides a dedicated pickup profile for compatible electronic components that may not be handled reliably with a conventional circular nozzle.

A suitable contact surface can help create more consistent vacuum sealing and improve component stability during high-speed placement movement.

Correct Part-Number Confirmation

The complete part number KXFX055JA00 should be used as the principal purchasing reference.

For accurate identification, buyers should provide:

Confirmation Information Purpose
Complete part number Prevents confusion with similar nozzle codes
Existing nozzle photographs Confirms tip shape and mounting structure
Machine model Helps verify equipment application
Placement-head type Confirms installation interface
Component drawing Supports pickup-profile evaluation
Component dimensions Helps assess contact area
Component weight Supports vacuum-force evaluation
Required quantity Allows accurate price and delivery quotation
Product condition Confirms original new or other accepted supply option
Destination country Supports freight calculation
Improved Vacuum Pickup Stability

When the correct nozzle is clean, undamaged, and properly installed, the vacuum passage can respond consistently during pickup and component transfer.

Stable suction may help reduce:

  • Failed pickup attempts.
  • Component drops.
  • Component rotation.
  • Placement interruptions.
  • Machine alarm frequency.
  • Component waste.
  • Manual production intervention.
  • Unplanned line downtime.
Preventive Spare-Part Management

Production factories should not wait until a nozzle fails completely before arranging a replacement.

Maintaining suitable spare quantities can reduce downtime caused by:

  • Accidental nozzle impact.
  • Normal tip wear.
  • Vacuum-passage blockage.
  • Product-model changeover.
  • Nozzle loss.
  • Emergency production orders.
  • International delivery lead time.

Specifications
Specification Description
Brand Panasonic
Exact Part Number KXFX055JA00
Reference Model 1115
Product Type Special-Shaped SMT Nozzle
Equipment Category SMT Pick-and-Place Machine
Compatible Series CM Series
Applicable Machine Models CM402 and CM602
Main Application Pickup and Placement of Compatible Electronic Components
Pickup Method Negative-Pressure Vacuum
Installation Method Placement-Head Nozzle Mounting
Nozzle Profile Dedicated Special-Shaped Structure
Movement Type Vertical, Rotational, and Horizontal Machine-Controlled Movement
Component Handling Pickup, Holding, Transfer, Alignment, and Placement
Material Description Precision-Machined Nozzle Assembly
Dimensional Standard Manufactured According to the KXFX055JA00 Configuration
Surface Requirement Clean and Free from Deformation or Impact Damage
Vacuum Passage Internal Airflow Channel
Calibration Subject to Machine and Head Configuration
Product Condition Original New or Agreed Supply Condition
Inspection Appearance, Interface, Profile, and Passage Inspection
Packaging Individual Protective Packaging
Minimum Order Quantity One Piece or According to Quotation
Shipment Express, Air Freight, or Combined Cargo
Compatibility Confirmation Required Before Final Order
Custom Evaluation Available Subject to Component Information

Performance Comparison
Selection Item Standard Round Nozzle Special-Shaped KXFX055JA00 Nozzle Customized Nozzle
Pickup Profile Circular or simple profile Dedicated special profile Designed from component sample
Typical Components Standard chips and packages Compatible irregular components Highly unusual components
Contact Surface General-purpose Application-specific Customer-specific
Verification Need Package size confirmation Part number and profile confirmation Full drawing and sample testing
Setup Difficulty Low Medium Medium to high
Sample Testing Recommended Strongly recommended Normally required
Supply Lead Time Often shorter Subject to availability Subject to manufacturing
Best Ordering Reference Nozzle model and part number KXFX055JA00 and physical sample Component drawing and nozzle design

Application
SMT Electronics Manufacturing

The KXFX055JA00 nozzle is suitable for compatible component-placement operations performed on CM402 and CM602 pick-and-place equipment.

It may be used in production environments manufacturing:

  • Consumer electronics.
  • Automotive electronics.
  • Communication equipment.
  • Industrial controllers.
  • LED lighting products.
  • Power-supply assemblies.
  • Smart home devices.
  • Electronic instruments.
  • Medical electronics.
  • Security products.
  • Computer peripheral products.
  • Contract-manufacturing assemblies.
Special-Shaped Component Handling

The nozzle may be selected when the component pickup surface requires a profile different from a standard circular nozzle.

Possible component categories include:

Component Category Selection Consideration
Connectors Housing shape, balance, and available flat surface
Sensors Fragile body and sensitive pickup area
Switches Uneven top surface and mechanical structure
LEDs Optical surface protection and pickup position
Sockets Large or irregular housing profile
Shielding Parts Thin material and deformation risk
Transformers Weight, center of gravity, and pickup force
Coils Irregular surface and unstable balance
Modules Multiple surface heights and complex geometry
Customer-Specific Parts Drawing, sample, and actual placement test required
Production-Line Maintenance

The nozzle can be used as a replacement when an existing nozzle experiences:

  • Visible tip wear.
  • Bending or deformation.
  • Vacuum leakage.
  • Repeated pickup failure.
  • Internal blockage.
  • Installation-interface wear.
  • Accidental collision.
  • Unstable placement performance.
Spare-Parts Inventory

Factories using CM402 or CM602 equipment can maintain the nozzle in their spare-parts inventory according to production demand, nozzle usage frequency, and delivery lead time.

Machine Refurbishment

Machine service companies may use the product when inspecting or restoring compatible placement equipment. Nozzle condition should be evaluated together with the nozzle holder, vacuum system, filters, placement head, and calibration status.


Recommended Operating Environments
Industry Typical Production Requirement
Consumer Electronics High-speed placement and frequent model changeover
Automotive Electronics Stable processing and strict traceability
Industrial Control Mixed component sizes and lower-volume production
Communication Products High component density and precise placement
LED Manufacturing Sensitive optical surfaces and special pickup positions
Power Electronics Larger or heavier component packages
EMS Production Multiple customer programs and frequent setup changes
Machine Maintenance Fast replacement and compatibility verification

Panasonic KXFX055JA00 1115 Special-Shaped Nozzle for CM402 CM602Panasonic KXFX055JA00 1115 Special-Shaped Nozzle for CM402 CM602Panasonic KXFX055JA00 1115 Special-Shaped Nozzle for CM402 CM602
How It Works
Step 1: Nozzle Identification

The operator or maintenance engineer confirms that the required part number is KXFX055JA00 and checks the reference nozzle code, machine model, and placement-head configuration.

Step 2: Nozzle Inspection

Before installation, inspect the nozzle for:

  • Tip deformation.
  • Surface contamination.
  • Blocked vacuum openings.
  • Body damage.
  • Mounting-interface scratches.
  • Incorrect dimensions.
  • Packaging damage.
Step 3: Nozzle Installation

The nozzle is installed on the corresponding placement-head interface. The installation area must be clean, correctly aligned, and free from debris.

Incorrect installation may cause vacuum leakage, rotational instability, abnormal height, or nozzle-recognition errors.

Step 4: Machine Registration

The nozzle is assigned within the machine program or nozzle station according to the equipment configuration.

The correct nozzle definition should be connected with the corresponding component package.

Step 5: Component Presentation

A tape feeder, tray, tube feeder, or another supply system presents the component at the programmed pickup position.

The component must be correctly oriented and stable inside the pocket or tray.

Step 6: Pickup Movement

The placement head moves the nozzle above the component and lowers it to the programmed pickup height.

Pickup height must be accurate enough to create a vacuum seal without damaging the component or forcing it deeper into the feeder pocket.

Step 7: Vacuum Activation

The machine activates negative pressure through the nozzle passage.

The special-shaped tip contacts the selected component surface and creates the holding force required for pickup.

Step 8: Pickup Confirmation

Depending on the machine configuration, pickup may be confirmed through:

  • Vacuum detection.
  • Height sensing.
  • Vision recognition.
  • Component-presence checking.
  • Programmed machine monitoring.
Step 9: Component Alignment

The vision system measures the component position and rotation. The machine calculates correction values before placement.

Stable nozzle holding is important because any movement during recognition may create inaccurate correction data.

Step 10: Component Transfer

The placement head transfers the component toward the programmed PCB location.

During this movement, the nozzle must maintain sufficient vacuum force to resist acceleration, rotation, and vibration.

Step 11: Final Placement

The machine lowers the component to the programmed placement height and positions it on the PCB pads or designated assembly point.

Step 12: Vacuum Release

The vacuum is released so the component remains on the printed circuit board while the nozzle retracts.

Step 13: Repeated Production

The process repeats according to the placement program. The nozzle should be inspected and cleaned at appropriate intervals to maintain stable performance.


Process Flow Table
Process Stage Nozzle Function Important Control Point
Installation Connects to placement head Clean and correct interface
Pickup Approach Moves toward component Accurate pickup coordinates
Vacuum Activation Creates suction force Correct timing and airflow
Component Lift Removes component from supply Proper height and contact
Vision Inspection Holds component for measurement Stable position and rotation
Transfer Carries component to PCB Sufficient vacuum retention
Placement Positions component accurately Correct height and alignment
Release Separates nozzle from component Controlled vacuum release
Return Moves to next pickup Nozzle remains clean and stable

How to Choose
1. Confirm the Exact Part Number

Use KXFX055JA00 as the main ordering reference. Do not select the product only because another nozzle has a similar four-digit code or external appearance.

2. Confirm the Machine Model

State whether the nozzle will be installed on:

  • CM402.
  • CM602.
  • Another machine requiring technical verification.

The exact machine configuration is important because machines within the same series may use different placement heads.

3. Confirm the Placement Head

Provide the head model or clear photographs of the current nozzle installation area.

The head information helps verify:

  • Nozzle mounting style.
  • Interface dimensions.
  • Rotation structure.
  • Vacuum connection.
  • Nozzle length requirement.
  • Machine recognition method.
4. Compare the Existing Nozzle

Send photographs showing:

  1. Complete nozzle body.
  2. Pickup tip.
  3. Side profile.
  4. Mounting interface.
  5. Part-number label.
  6. Nozzle code.
  7. Nozzle beside a ruler or scale.
5. Evaluate the Component

Provide the following component information:

Component Data Why It Matters
Length and width Determines available contact area
Height Affects pickup and placement settings
Weight Influences required vacuum force
Top-surface shape Determines suitable nozzle profile
Material Affects sealing and contact risk
Center of gravity Influences pickup stability
Fragile areas Prevents component damage
Pickup orientation Determines nozzle position
Packaging method Affects component presentation
Production speed Influences holding-force requirements
6. Check the Pickup Surface

The best pickup surface is normally flat, stable, clean, and sufficiently large to create a vacuum seal.

Avoid positioning the nozzle over:

  • Holes.
  • Flexible labels.
  • Raised markings.
  • Fragile optical areas.
  • Curved surfaces.
  • Moving mechanical structures.
  • Uneven surfaces.
  • Porous materials.
7. Review Machine Parameters

Before replacing the nozzle with a different model, review:

  • Component library.
  • Nozzle assignment.
  • Pickup coordinates.
  • Pickup height.
  • Vacuum timing.
  • Recognition method.
  • Rotation speed.
  • Transfer acceleration.
  • Placement height.
  • Placement pressure.
8. Select the Correct Product Condition
Supply Condition Recommended Situation
Original New Critical production and strict factory requirements
Replacement New Cost-sensitive applications after sample confirmation
Used Original Maintenance evaluation when accepted by the buyer
Customized Component cannot be handled by available standard models

The required condition should be stated clearly before quotation.

9. Plan the Required Quantity

Recommended purchasing quantities depend on:

  • Number of machines.
  • Number of compatible heads.
  • Production volume.
  • Component usage frequency.
  • Nozzle replacement history.
  • Emergency-stock policy.
  • Delivery lead time.
  • Upcoming production projects.
10. Request Final Confirmation

Before placing a large-volume order, request confirmation based on the part number, photographs, machine configuration, and component information.

A sample order may be appropriate when compatibility cannot be confirmed from documentation alone.


Inspection and Quality-Control Guidance
Inspection Item Inspection Purpose
Part Number Confirms KXFX055JA00 identification
Nozzle Profile Confirms special-shaped pickup structure
Mounting Interface Supports correct head installation
Vacuum Passage Detects visible blockage
Body Alignment Identifies bending or impact
Surface Cleanliness Reduces vacuum and contamination problems
Tip Condition Detects wear, cracks, or deformation
Packaging Protects precision surfaces during shipping
Quantity Confirms purchase-order requirements
Labeling Supports warehouse identification

Maintenance Recommendations
Daily Visual Inspection

Check the nozzle for contamination, deformation, blocked openings, abnormal pickup marks, and installation problems.

Regular Cleaning

Use a professional nozzle-cleaning process suitable for precision SMT parts.

Do not use:

  • Hard metal wire.
  • Sharp needles without controlled procedures.
  • Abrasive tools.
  • Aggressive chemicals.
  • Excessive mechanical pressure.
  • Uncontrolled high-power ultrasonic cleaning.
Vacuum-Passage Protection

Keep the internal passage free from dust, solder-paste residue, adhesive particles, tape debris, and component fragments.

Safe Storage

Store each nozzle separately in a clean protective box or nozzle holder.

Avoid placing the precision tip directly against a metal workbench or other hard surface.

Parameter Verification

When pickup problems continue after cleaning, inspect the feeder, vacuum system, nozzle holder, filter, pickup coordinates, and machine settings before concluding that the new nozzle is defective.

Replacement Standard

Replace the nozzle when:

  • The tip is visibly deformed.
  • The body is bent.
  • The vacuum passage cannot be cleaned.
  • Pickup stability remains unacceptable.
  • Placement accuracy becomes inconsistent.
  • The mounting interface is damaged.
  • Repeated alarms affect production efficiency.

Packaging and Delivery

Each KXFX055JA00 nozzle should be packed individually to protect the pickup profile and mounting interface.

Recommended Packaging Process
  1. Confirm the part number and quantity.
  2. Inspect the nozzle appearance.
  3. Protect the nozzle tip.
  4. Place the nozzle in an individual container or protective sleeve.
  5. Add cushioning material.
  6. Attach a clear identification label.
  7. Place the parts inside a strong export carton.
  8. Seal the carton securely.
  9. Prepare the packing list and shipping documents.
  10. Arrange trackable transportation.
Available Delivery Options
Shipping Method Suitable Order
International Express Urgent, small-quantity orders
Air Freight Medium-volume orders with controlled transit time
Sea Freight Large combined spare-parts shipments
Customer Courier Account Buyers using their own freight account
Combined Shipment Nozzles shipped with other SMT spare parts

Why Purchase from a Professional SMT Parts Supplier
Accurate Product Identification

Orders are processed according to the complete KXFX055JA00 part number, machine model, and customer-supplied technical information.

Flexible Order Quantity

One-piece trial orders, maintenance quantities, and larger production-spare orders can be discussed according to availability.

Compatibility Support

Customers can provide machine and component information for preliminary checking before shipment.

Combined SMT Parts Supply

The nozzle may be supplied together with:

  • Feeders and feeder parts.
  • Conveyor belts.
  • Sensors.
  • Solenoid valves.
  • Motors.
  • Drivers.
  • Filters.
  • Cables.
  • Machine boards.
  • Nozzle holders.
  • Other SMT machine parts.
Protective Export Packaging

Precision products are packed carefully to reduce the risk of impact, contamination, and transportation damage.

International Delivery Experience

Express, air, and combined shipping solutions are available for customers in Europe, North America, Southeast Asia, and other international markets.


FAQ
Q1: Is KXFX055JA00 suitable for both CM402 and CM602 machines?

KXFX055JA00 is generally identified for compatible CM402 and CM602 applications. However, the exact placement-head configuration, current nozzle profile, and machine program should be checked before ordering because machine-series information alone may not confirm complete compatibility.

Q2: Is KXFX055JA00 definitely the same as nozzle code 1115?

The supplied product reference identifies it as 1115, but nozzle codes can differ between spare-parts lists and supplier databases. Use the complete KXFX055JA00 part number as the primary reference and provide photographs of the existing nozzle for confirmation.

Q3: What information is required for a quotation?

Please provide KXFX055JA00, the machine model, placement-head type, required quantity, preferred product condition, destination country, and clear photographs of the existing nozzle. Component dimensions or drawings are useful when pickup compatibility must be evaluated.

Q4: Can this nozzle pick every special-shaped component?

No. Pickup suitability depends on the component dimensions, weight, top-surface profile, center of gravity, available sealing area, production speed, vacuum settings, and pickup orientation. Sample testing is recommended for new or unusual components.

Q5: What should be checked after installing the nozzle?

Check nozzle installation, vacuum level, pickup height, feeder position, component stability, vision-recognition results, rotation accuracy, placement height, and final placement quality before starting continuous high-volume production.


Contact Us

Looking for the Panasonic KXFX055JA00 1115 special-shaped nozzle for CM402 or CM602 equipment?

Please send the following information for a fast and accurate quotation:

  • Part number: KXFX055JA00.
  • Reference nozzle code: 1115.
  • Machine model.
  • Placement-head type.
  • Required quantity.
  • Required product condition.
  • Existing nozzle photographs.
  • Component drawing or dimensions.
  • Destination country.
  • Expected delivery time.

Contact us for current availability, price, compatibility confirmation, packaging details, and international shipping arrangements.