MITSUBISHI HC-BP0136D-S1 10W T-Axis Motor KE2070/2080/FX-3 40044533 AZ4542017

MITSUBISHI HC-BP0136D-S1 10W T-Axis Motor KE2070/2080/FX-3 40044533 AZ4542017

The MITSUBISHI HC-BP0136D-S1 is a compact 10W AC servo motor developed for precision rotary motion in automated industrial equipment. In compatible SMT placement machines, it is commonly installed as a T-axis or theta-axis motor, controlling the rotational position of the placement mechanism during component pickup, alignment, and mounting.

The motor is commonly associated with equipment part number 40044533 and is used in selected KE-2070, KE-2080, and FX-3 placement machine configurations. It provides controlled acceleration, responsive positioning, and repeatable rotary movement required for high-speed PCB assembly.

This replacement motor is suitable for machine maintenance, production-line recovery, preventive spare-parts stocking, and head-axis repair. Buyers should confirm the complete model HC-BP0136D-S1, equipment part number, connector style, shaft structure, mounting points, machine model, and existing motor label before ordering. Reference markings AZ4542017 and 119 should also be compared with the removed component.

The T-axis motor controls the rotational movement of the placement mechanism. During SMT production, electronic components must not only be transferred to the correct X and Y coordinates but must also be rotated to the required mounting angle.

A properly functioning T-axis motor helps the machine:

When the motor becomes unstable, the placement head may fail to reach the commanded angle, generate axis alarms, produce abnormal noise, or create inconsistent component orientation. Timely diagnosis and replacement can help restore machine operation and prevent additional mechanical or electrical damage.

Several operating conditions can lead to failure, reduced accuracy, or unstable performance of an SMT T-axis servo motor.

Continuous acceleration, deceleration, and directional changes can gradually affect bearings, the motor shaft, couplings, and connected rotary mechanisms. Excessive wear may produce vibration, noise, or rotational instability.

Dust, grease residue, component fragments, solder paste particles, and other production contaminants may enter the motor installation area. Accumulated contamination can increase mechanical resistance and affect heat dissipation.

A jammed head mechanism, damaged coupling, misaligned shaft, or restricted rotating section can place excessive load on the motor. Replacing the motor without correcting the mechanical cause may result in repeated failure.

A broken motor cable, loose terminal, contaminated connector, damaged contact, or intermittent wiring fault can create symptoms similar to motor failure. The cable and connector should therefore be inspected before replacement.

Servo systems depend on position feedback to maintain controlled motion. Feedback instability may cause positioning alarms, incorrect rotational movement, hunting, or failure to complete initialization.

Restricted ventilation, continuous overload, high ambient temperature, or poor heat transfer can increase operating temperature. Repeated overheating may shorten motor service life.

The motor operates as part of a complete servo control system. Incorrect parameters, damaged drive electronics, unstable power, or control-board faults may affect motor performance even when the motor itself is mechanically sound.

Incorrect shaft alignment, excessive fastening force, cable tension, impact during assembly, or an unsuitable replacement model may cause abnormal operation after installation.

These symptoms do not always prove that the motor is defective. A complete inspection of the motor, cable, connector, mechanical assembly, driver, and machine alarm history is recommended.

Replacing the original motor with the correctly identified HC-BP0136D-S1 can help restore stable T-axis movement when testing confirms that the existing motor is defective.

A proper replacement process should include the following steps:

Replacing only the motor may not solve the problem when the original failure was caused by a jammed mechanism, damaged cable, incorrect driver output, or control-board fault. For this reason, the entire axis system should be checked before the replacement motor is energized.

Only specifications clearly shown on the actual motor label or confirmed by the equipment parts record should be used as final purchase criteria. Electrical values, connector pin assignments, shaft dimensions, encoder characteristics, and installation dimensions should not be assumed solely from a similar-looking motor.

The compact motor format is suitable for machine mechanisms where installation space is limited but responsive rotary control is required.

The motor supports controlled angular movement of the placement mechanism, helping the machine orient components before mounting.

The HC-BP0136D-S1 designation identifies a specific motor configuration. The complete suffix is important because motors with a similar base number may use different shafts, feedback systems, connectors, cables, or internal specifications.

The motor can be stocked as a critical spare part for factories operating compatible placement equipment. Keeping a confirmed replacement available may reduce waiting time during an unexpected breakdown.

The model HC-BP0136D-S1 and common equipment part number 40044533 allow maintenance engineers and purchasing departments to compare the replacement with machine records and the removed motor.

Protective packaging can help reduce the risk of connector, cable, shaft, and housing damage during international transportation.

The HC-BP0136D-S1 motor is primarily used in automated electronics manufacturing equipment requiring controlled rotary motion.

The main application is the rotational axis of a placement mechanism. The motor receives commands from the machine control system and rotates the nozzle or related head assembly to the programmed angle.

It can be used when servicing a head assembly affected by rotational alarms, unstable theta movement, abnormal motor noise, or failed servo positioning.

Professional repair facilities may use the motor for troubleshooting, replacement, head rebuilding, and functional testing of compatible equipment.

Electronics manufacturing service providers can keep the motor in maintenance inventory to reduce production interruption when a confirmed T-axis motor failure occurs.

Distributors serving placement-machine users can stock the item for customers requiring model-specific motor replacement.

Factories operating several compatible machines may keep one or more confirmed motors as emergency spares, particularly when equipment downtime has a high production cost.

Machine manufacturers may use different motor revisions within the same machine family. The machine model alone is not sufficient for final confirmation.

The HC-BP0136D-S1 operates within a closed-loop servo system.

The placement machine controller calculates the required rotational angle according to component data, pickup position, vision results, and PCB placement coordinates.

The related servo-control electronics send controlled electrical power to the motor. The command determines the direction, speed, acceleration, and target position.

The motor converts electrical energy into controlled mechanical rotation. This movement is transferred through the connected shaft, coupling, or head mechanism.

The servo system receives feedback representing the motor position. The controller compares the actual position with the commanded position.

When a difference exists between the commanded and actual position, the controller adjusts the motor output until the required angle is reached within the permitted tolerance.

After rotational correction is completed, the placement process continues. The component is mounted onto the PCB at the programmed angle.

This cycle occurs repeatedly during production. Reliable motor response is therefore important for continuous machine performance.

Selecting the correct servo motor requires more than matching the general appearance.

The correct designation is:

HC-BP0136D-S1

Do not ignore the “D-S1” suffix. Similar model numbers may not be electrically or mechanically interchangeable.

Check whether the machine parts record or original component shows:

40044533

The equipment part number provides an additional reference for procurement.

Provide the exact equipment model, such as KE-2070, KE-2080, or FX-3. Include the machine serial number when possible.

Send a clear photograph showing:

The replacement should match the original motor in:

• Housing shape
• Mounting-hole position
• Shaft diameter
• Shaft length
• Shaft-end design
• Cable outlet direction
• Connector type
• Cable length
• Encoder arrangement
• Installation orientation

Available conditions may include:

The quotation should clearly state the offered condition.

A T-axis alarm may also be caused by the cable, connector, driver, control board, coupling, bearing, head mechanism, or parameter setting. Confirming the actual failed component reduces unnecessary replacement costs.

Providing complete information helps reduce compatibility errors and quotation delays.

Each motor should be checked according to the offered condition before shipment.

• Complete model verification
• Part-number comparison
• Label-condition inspection
• Reference-marking comparison
• Quantity confirmation

• Housing condition
• Shaft condition
• Connector condition
• Cable condition
• Mounting-point condition
• Visible damage inspection
• Contamination inspection

Functional testing depends on the motor condition, available equipment, and order agreement. Testing may include continuity inspection, insulation inspection, rotation assessment, feedback inspection, or machine-based operation where suitable facilities are available.

The motor should be secured to prevent movement inside the carton. The shaft, cable, and connector require additional protection against impact and compression.

Special packaging requirements can be arranged according to order quantity and transportation method.

Installation should be completed by qualified maintenance personnel.

Before installation:

1. Switch off the equipment and follow electrical safety procedures.
2. Record the existing cable routing and motor orientation.
3. Check the mechanical mechanism for resistance.
4. Compare the old and replacement motor labels.
5. Confirm that the replacement shaft and mounting dimensions match.
6. Inspect the cable, connector, and related drive components.

During installation:

1. Do not strike the motor shaft.
2. Do not force the motor into a misaligned coupling.
3. Avoid pulling or twisting the motor cable.
4. Tighten mounting fasteners evenly.
5. Keep the connector clean and fully seated.
6. Restore cable clamps and protective covers correctly.

After installation:

1. Check free mechanical movement before full operation.
2. Power on the machine according to the maintenance procedure.
3. Complete origin return or axis initialization.
4. Observe the machine for alarms, noise, vibration, and abnormal heating.
5. Perform calibration when required.
6. Run a controlled placement test before mass production.

Do not apply unspecified lubricant directly to the motor, connector, or feedback components.

The complete motor number and equipment part number are clearly presented to simplify purchasing confirmation.

A minimum order of one piece supports emergency replacement and machine recovery.

Original new and tested original used conditions may be quoted according to stock availability and customer budget.

The motor can be packaged for shipment to electronics factories, SMT maintenance companies, distributors, and repair centers in Europe, North America, Southeast Asia, and other industrial markets.

Customers can provide motor-label photographs, machine information, and required quantity for comparison before quotation.

Condition, quantity, delivery time, warranty, packaging, and shipping terms can be confirmed before the order is finalized.

HC-BP0136D-S1 is an AC servo motor rather than a separate servo amplifier or driver. It works with the machine’s control and drive system to provide precise rotational movement. The correct product category is servo motor, although some online categories combine motors and drivers.

The motor is commonly documented for selected KE-2070, KE-2080, and FX-3 SMT placement-machine configurations, usually in a T-axis or theta-axis application. Because machine revisions may differ, compatibility must be confirmed using the original label, part number 40044533, connector, shaft, and machine serial information.

HC-BP0136D-S1 is the main motor model, while 40044533 is the commonly documented equipment part number. AZ4542017 and 119 should be treated as additional reference or label markings unless the buyer’s equipment documentation identifies them differently. A clear original-motor photograph is recommended before ordering.

Please provide the full motor model, equipment part number, machine model, machine serial number, required quantity, preferred product condition, destination country, and clear photographs of the original motor label, connector, cable, shaft, and mounting side. These details help confirm compatibility and delivery options.

Installation should be completed by trained maintenance personnel. Before powering the machine, confirm the model, shaft, mounting dimensions, connector, cable routing, and mechanical movement. The related cable, drive system, coupling, and head mechanism should also be inspected. Initialization, calibration, and trial production may be required after replacement.

For price, stock status, product condition, compatibility confirmation, delivery time, and shipping cost, please send the following information:

• Motor model: HC-BP0136D-S1
• Equipment part number: 40044533
• Reference markings: AZ4542017 / 119
• Machine model and serial number
• Required quantity
• Destination country
• Clear photographs of the existing motor

Clear product information allows us to check the requested configuration and prepare an accurate quotation quickly.